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Technical Fab'ing a Roll Bar for the Deuce

Discussion in 'Traditional Hot Rods' started by Metaltwister, Feb 22, 2014.

  1. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    So Mr. customer wanted me to poke some holes in his brand new Brooks Body and stuff a roll bar through them. I resisted as long as I could but fianlly caved and started in on it today. Now that is started I kinda of like it! What do ya think Yea or Nea? :rolleyes: The plan is to sleeve and pin it just inside the body so it can be removed. I think he is planning to have it upholstered with lace on the underside of the hoop. Then he is going to have the seering wheel wrapped in the same fashion.
     

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    Last edited: Feb 22, 2014
  2. jeep-joint
    Joined: Apr 11, 2006
    Posts: 35

    jeep-joint
    Member

    I like it.

    I've been considering doing the same thing. I've thought about going wider. What diameter tubing did you use and what wall thickness?

    Regards.
     
  3. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    2" .120 wall DOM hoop. The X is 1 3/4" .120 wall mild steel
     
    Last edited: Feb 26, 2014
  4. Pewsplace
    Joined: Feb 10, 2007
    Posts: 2,795

    Pewsplace
    Member

    Sounds awful but actually doesn't look bad. We have a couple in our group with the roll bar and they don't look that good. I think they are more for looks than safety.
     
  5. Marty Strode
    Joined: Apr 28, 2011
    Posts: 9,383

    Marty Strode
    Member

    This is one I did about 15 years ago, it was sleeved 5" below the top of the body. The uprights were X-braced and securely mounted to the frame and only the top section was removable, so he could install his top. With it being a '34 we didn't have to drill holes in the body, there was room right behind the seat.
     

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  6. captmullette
    Joined: Oct 15, 2009
    Posts: 1,929

    captmullette
    Member

    looks good, low and mean......
     
  7. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    Exactly what I wanted to do for Mr. Customer. He wanst having any of that so the holes were punched. The lower section will get X'ed and if need be I guess he can pull it off and cap the holes? Oh well My job is to make my customers happy and he seems to be so I guess all Is Good. :cool:
     
  8. scootrz1
    Joined: Apr 16, 2011
    Posts: 269

    scootrz1
    Member
    from usa

    my model a roadster in body thru floor mounted to frame
     

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  9. Kiwi Tinbender
    Joined: Feb 23, 2006
    Posts: 1,155

    Kiwi Tinbender
    Member

    Lynn...If you know Jay and Jan Carpenter`s Black Roadster, I did their Rollbar about 25 years ago when I worked for Darrell Zip. Same thing almost exactly. Don`t have a pic tho--Do you?
     
  10. Merlin
    Joined: Apr 9, 2005
    Posts: 2,545

    Merlin
    Member
    from Inman, SC

    I'm not a big fan of rollbars on roadsters but I like it.

    Posted using the Full Custom H.A.M.B. App!
     
  11. flamedabone
    Joined: Aug 3, 2001
    Posts: 5,580

    flamedabone
    ALLIANCE MEMBER

    You MUST chrome that...

    -Abone.
     
  12. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    I like them, I have my customers sign the invoice (before the work is started) that I am building it to THEIR design and spec to cover my rear..
     
  13. floored
    Joined: Apr 11, 2007
    Posts: 470

    floored
    Member

    I like it, you did a nice job with the gentle bends, and the height is perfect.

    Ron
     
  14. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    Good thought... Mr. cusomer is a great guy and we have a long history together so it wont be a problem here. But in the future that is a wise idea. Thanks
     
  15. cracker head
    Joined: Oct 7, 2007
    Posts: 965

    cracker head
    Member

    Calvin will be happy....

    I dig it too..
     
  16. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus


    LOL, yeah he came by after the big three, nothing but smiles and laps around the car... He's a happy camper, holes in the car and everything. :rolleyes:
     
  17. Deuced Up!
    Joined: Feb 8, 2008
    Posts: 4,219

    Deuced Up!
    Member

  18. GearheadsQCE
    Joined: Mar 23, 2011
    Posts: 3,555

    GearheadsQCE
    Alliance Vendor

    I like it. I might have tried to talk him into widening it and putting it outside the feature line, but I might have been wrong.

    In putting the engine/transmission in my '37 Chevy, I had to cut three holes in the firewall. Only two of them were in the wrong place.
    It's only metal, it can be fixed.
     
  19. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    My only concern was that Calvin seemed a little whimsical and like it was an after thought when he said he wanted it. It was after the third day when he walked in with a mach'ed up roll bar that I took him seriously. Then after seeing the smirk on his face last night I realized I wasn't going to be patching holes. :eek: Its all good and now that we have your approvals all is golden!
     
    Last edited: Feb 23, 2014
  20. Looks great. Nice fit!
     
  21. ROADSTER1927
    Joined: Feb 14, 2009
    Posts: 3,206

    ROADSTER1927
    Member

    This is how I did the roll bar in my roadster, which is also the rear bow for the top.:D
     

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  22. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    A few more pics of the progress. Still need a few more supports at the base. Mr. Customer didnt want to go to the frame so this was about the best I could come up with... Again not a usable rollbar but he wanted something that looks era correct.
     

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    Last edited: Feb 26, 2014
  23. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    Great guys have nasty relatives--- always get a signature before any work like this is started---after is too late
     
  24. ROADSTER1927
    Joined: Feb 14, 2009
    Posts: 3,206

    ROADSTER1927
    Member

    Looks like great work!
     
  25. Pewsplace
    Joined: Feb 10, 2007
    Posts: 2,795

    Pewsplace
    Member

    Yes, I do know Jan and Jay but I haven't seen them since the LARS. I think I have some photos of his roadster. I will look.
     
  26. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    I will make sure to put on the invoice that it is an "Aesthetics Bar Only and in no way to be depended on as a safety device in an event of an accident or roll over." In fact Iwill go back and edit the whole thread.

    He and I discussed this to the 9's so Im good here, but its always better to be safe. Plus its posted here as to the intent and purpose of it.
     
    Last edited: Feb 26, 2014
  27. Marty Strode
    Joined: Apr 28, 2011
    Posts: 9,383

    Marty Strode
    Member

    Looks great inside and out !
     
  28. I do like the looks of it....but I think it would have been best to make it the real deal and attach it to the frame.
     
  29. Metaltwister
    Joined: Jul 10, 2007
    Posts: 891

    Metaltwister
    Member Emeritus

    Me too! :cool:
     

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