I'm having a hard time with this simple issue. I have 1948 hubs (outside the drum) I bought new drums and wheel studs by Dorman said to fit 40-48. The knurled section is .620 but its about .010 too small. The old style studs that Mac's sell are the same size .620 but I dont have the tools to swedge them in with. What is everyone using for studs? Thanks guys.
This is on Fordbarn. Very interesting Posted by Richard (EV8G) from cache-ntc-ab01.proxy.aol.com (207.200.116.65) on Thursday, March 13, 2008 at 12:43PM : In Reply to: 40-42 Ford Front Brake Drums posted by Harry from 69.177.26.201.adsl.snet.net (69.177.26.201) on Thursday, March 13, 2008 at 11:02AM : There are USA-made new drums and South American-made new drums. I do not recommend or sell the SA-made drums... The USA drums are made to install on hubs where the hub flange is on the INSIDE of the drum. Because the new drums are made entirely of cast iron, there is a warning that states to NOT use studs that must be swaged against the drum. Since the drum centers are thicker than the original stamped centers, original studs will be too short to swage anyway. New studs must be used that are serrated and which can be pressed into the HUB FLANGE. These also require that the holes in the hub be resized for the stud to fit properly, and that the holes in rear drums be enlarged accordingly. The holes in the front drums are ok, as the front studs have a smaller shoulder than do the rears. Also must grind "flats" on the edge of the heads to bear against the ledge on the original hubs, which prevents the studs from rotating. The studs that I use may not be the same as those supplied by other vendors. When the new USA drums were first available, I discovered that the studs recommended/supplied did not fit correctly. I then located studs that would work. I do not know if that problem has been corrected? The new USA drums will not fit hubs where the hub flange is exposed and the drum fits on the REAR of the hub flange. The only new drums available for this style of hub are the SA-made drums. Because the studs must not be pressed into the cast iron drum center, there is no good way to mount these drums to the inside of the hub flange. The originals have a stamped center and the studs are swaged against the (outside) hub flange. Because the cast drum centers are thicker, original studs will not be long enough to swage as originally done. I have seen some installations where welding and other measures were taken in an attempt to overcome the problem. None of them were methods that I could recommend.
I have recently used Dorman 641-3208 for installation of Buick drums to the late hubs. I had to make spacers as the studs are too deep. I would drill out the stud holes in the cast drums and install the mentioned studs with some spacers to get the lenght right.
Thanks Andy. Its funny, Fordbarn is basically saying if your using the "SA" drums (like I'm using) your totally screwed! haha. Never would have thought putting a drum and a hub together would be such a big complex deal! I'll give your studs a shot.
I would also suggest getting a cheap micrometer- I also had to change out some studs (from left to right threads) and found almost all the new dormans failed to meet their own specs. They are listed with the correct knurled dia. but if you check them they are under to the point of spinning when you try to tighten them. My local parts house had to go through about 25 to find me five that actually met the size of .620. All the new shiny ones were small- The books also listed my app. as needing two different sizes from front to back which was also incorrect in respect to overall length. Take what you need and compare them in regards to studs- looks like we can't just ***ume that the right stuff is any more. Good luck,
I had the same problem, after much agravation, I ended up getting larger studs and drilling the holes in the hubs and drums to match.