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***32 Fender Repair...or the Fence Post Tech Post - Part II***

Discussion in 'The Hokey Ass Message Board' started by NealinCA, Jan 1, 2011.

  1. NealinCA
    Joined: Dec 12, 2001
    Posts: 3,446

    NealinCA
    ALLIANCE MEMBER

    Last year I posted this....

    http://www.jalopyjournal.com/forum/showthread.php?t=444029&highlight=fence+post+tech

    Kevin Lee had suggested that I look at one of Brian Bass's posts and try to metal finish the fenders.

    I guess this rainy weather makes me want to hammer on old rusty tin...so I decided to pick up where I left off. I ordered a shrinking disc and DVD and got started.

    To recap...here's what I started with...

    [​IMG]

    [​IMG]

    Then beat the big dents out with a fence post...

    [​IMG]

    and ended up here...

    [​IMG]

    They looked pretty good, until I stripped them to bare metal...

    [​IMG]

    [​IMG]

    A few hours later with a slapping hammer and shrinking disc...

    [​IMG]

    [​IMG]

    I was pretty happy with the results...as this was the first time using the shrinking disc. The fender still needs some work around the edges...but it has been a great learning experience so far.

    Happy New Year!

    Neal
     
  2. merc-o-madness
    Joined: Aug 23, 2004
    Posts: 1,544

    merc-o-madness
    Member

  3. Cshabang
    Joined: Mar 30, 2004
    Posts: 2,458

    Cshabang
    Member

    NICE work Neal!!! Don't stop there man...you know we're all tech whores..haha
     
  4. Very nice Neal! I just made a slapper/ flipper out of an old file today. Now I just need some fenders and some skill! Haha!

    -Mike-
     
  5. F&J
    Joined: Apr 5, 2007
    Posts: 13,281

    F&J
    Member

    The fencepost pic caught me off guard :D I LOL'ed


    2 questions? How many hours to get "one" fender to that last pic?

    also, I noticed you did not sandblast... how do yu deal with rust in the pits that can't be sanded away?


    Looks great so far:cool:
     
  6. Great job Neal! I've always walked by stuff like that at swap meets but I'm going to take a second after seeing what you've done!
     
  7. Looks Great, Keep at it!
     
  8. NealinCA
    Joined: Dec 12, 2001
    Posts: 3,446

    NealinCA
    ALLIANCE MEMBER

    I use electrolysis for rust removal...then treat with Ospho (phosphiric acid). For anything with deep rust pits, it would sandblast before primer.

    As for the number of hours...this was my first attempt, so there was a learning curve. It probably took 3-4 hours to work out the major damage in the crown...then about the same time working the small dents in the rest of the fender.

    Neal
     
  9. alchemy
    Joined: Sep 27, 2002
    Posts: 22,354

    alchemy
    Member

    Excellant! Your plane ticket is in the mail, and we have your room and fence post ready. The fender pile is in the barn.
     
  10. tinmann
    Joined: Nov 11, 2005
    Posts: 1,588

    tinmann
    Member

    Good one. The same offer stands if he cares to venture into the great white north.
     
  11. low springs
    Joined: Jul 10, 2003
    Posts: 2,499

    low springs
    Member
    from Long Beach

    man that "fender" looked like an ironing board. glad you brought back to life.

    great tech post.
     
  12. F&J
    Joined: Apr 5, 2007
    Posts: 13,281

    F&J
    Member

    I am impressed, that seems amazing. Nice job.
     
  13. FORDY 6
    Joined: Oct 8, 2002
    Posts: 1,566

    FORDY 6
    Member

    Nice work!...the learning curve must have been short!
     

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