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51 Mercury brake rebuild question

Discussion in 'The Hokey Ass Message Board' started by Josh, Dec 21, 2003.

  1. Josh
    Joined: Mar 3, 2001
    Posts: 41

    Josh
    Member
    from So. IL

    I am using the brake rebuild kit from Kanter and I was wondering what I need to do to get the little things that push out on the wheel cylinders. I do have to take those out dont I? Also is there anything that I need to know when I rebuild the master cylinder? Thanks.
     
  2. shoebox72
    Joined: Jan 24, 2003
    Posts: 1,489

    shoebox72
    Member

    Pul the rubber boots off the cylinders, spray'em with Tri flow or WD40 and drive the pistons out with a small brass drift. Hone them out, make sure the bleeders are'nt full of crud, clean the pistons on a wire wheel, lubricate the pistons & rubber cups with CLEAN BRAKE FLUID & reassemble. Make sure you hone the wheel & master cyl's and if there is bad pitting in the bores get new ones.

    Billy
     
  3. mikes51
    Joined: Oct 4, 2001
    Posts: 2,195

    mikes51
    Member

    Josh, where are those pics? [​IMG]

    Check the bottom of the M/C reservoir. There is a small relief port (hole) in the bottom, make sure it is clear.
    It's really small and can get plugged with rust.

    Mine was plugged, my brakes came on and never went off.

    Fatman makes a dual chamber M/C adapter BTW.
     
  4. old beet
    Joined: Sep 25, 2002
    Posts: 5,750

    old beet
    Member

    Front wheel cyl, any auto parts store, just did the ones on my 49 Merc. Outrite rebuilt about $13.00 each.....OLDBEET
     
  5. Josh
    Joined: Mar 3, 2001
    Posts: 41

    Josh
    Member
    from So. IL

    shoebox72, How do you hone those out? Mike I'll post some pics one of these days, I still dont have any good pics. I'm gonna chick into that duel
    MS. Thanks guys.
     
  6. shoebox72
    Joined: Jan 24, 2003
    Posts: 1,489

    shoebox72
    Member

    Go to the auto parts store & buy a wheel cylinder hone. they,re about $10. It hooks to your electric drill. use some wd 40 to lube it and hone it out then clean cyl. with brakeclean & reassemble as previously stated. Use same hone on master cyl. also.

    Billy
     
  7. CharlieLed
    Joined: Feb 21, 2003
    Posts: 2,464

    CharlieLed
    Member

    Here's a set of hones that I bought years ago at a local auto parts store. They work great for just about any bore or length of cylinder. Sometimes a picture is worth a thousand words... [​IMG]
     
  8. Josh
    Joined: Mar 3, 2001
    Posts: 41

    Josh
    Member
    from So. IL

    Thanks a lot guys, I'll make a trip to the parts store and buy a hone, that pic helps!

     

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