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Customs '65 Ford wagon tailgate power window conversion.

Discussion in 'The Hokey Ass Message Board' started by flynbrian48, Jul 11, 2024.

  1. flynbrian48
    Joined: Mar 10, 2008
    Posts: 8,687

    flynbrian48
    Member

    This spring I got our sons wagon out and tried to roll the (manual) rear window down. It jammed, I went up and down a couple times trying to get it down to open the tailgate, and the little gear in the regulator stripped.
    Ugh.
    Since there's no replacements available for the regulator or any parts (that I could find) I got a new power window assembly from somewhere for (I think) a mid 90's F150. I got the regulator adapted to fit the tailgate inner bracing, and go up and down OK, and a single pole, double pole momentary switch to operate it. I put the switch in the recessed spot in the original exterior crank bezel so the handle covers it, and have been waiting on new window channel to get the thing back together.
    The straight channel came today, I cut pieces to put in the original tracks, which had (deteriorated) rubber liners, and got the glass back in. It goes up and down seemingly OK, but I don't have the upper channels in the body back in yet as I'm waiting for a roll of 2" wide sticky backed Velcro to line them with. As a result, the glass isn't supported by a run in the body once it's more than about halfway up and it binds as it's almost out of the tailgate channel by then.
    I think this is going to work out OK, once I get all the bits. There are no reproduction rubber parts (or ANY parts for these wagons) FC76459A-9FF0-4DE7-88F6-DCDD95222A20.jpeg 7C089A8F-6E21-4867-BA40-278C10BC9269.jpeg C6633361-4CF1-4A2D-8A49-5EC9CDAEF804.jpeg that I could find for these glass runs, I think the Velcro will work great in the deep (2") roof pillar glass channels. That seemed to be an acceptable solution for these.
     
    bchctybob, Bandit Billy and hotrodA like this.
  2. flynbrian48
    Joined: Mar 10, 2008
    Posts: 8,687

    flynbrian48
    Member

    Put a bit "DONE" stamp on this project. Certainly took much more time and effort than I anticipated, when I tried to roll the window down and stripped the regulator gear.
    My Velcro idea for the glass run worked perfectly. I got some plastic door edge protectors (I wanted black but all O'Rielley's had was stupid chrome) and finished the raw edge of the channel with that. Originally these had rubber that wrapped over the edge and was glued or vulcanized to the metal channel, but that was long gone.
    I stuck the Velcro into the channel, pushed the edge trim on, and put it all back together. Worked great after I figured out the reason why the window wouldn't go all the way up, but stopped about 3/4" short at the top. The two bolts that hold the original window mount channel to the new regulator hit the tailgate upper inner brace. I cut the excess bolt off, 1/4", and the window whistles up like there's no tomorrow.
    Now, back to work on the Impala, and figure out where coolant is leaking from the Hemi in the DeSoto wagon... DAA5B644-C5CC-4595-B0A6-D600F0E771EF.jpeg 9D9D36B5-0534-4F95-B88B-792BAB33100E.jpeg 670B5E79-538D-4288-BEA1-AFD5B1B7F14F.jpeg 0F215CCE-ACF1-4A9D-9D69-DA29B3C9801C.jpeg
     
    Nominal, bchctybob, Oneball and 4 others like this.
  3. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 15,677

    Bandit Billy
    ALLIANCE MEMBER

    Slick! I had a 68 squire that had an electric back window. Nice feature. You need to add a switch on the dash though for "flow through air conditioning"
     
    flynbrian48, Oneball and osage orange like this.
  4. flynbrian48
    Joined: Mar 10, 2008
    Posts: 8,687

    flynbrian48
    Member

    If they want to do that, they can stop the car, go to the tailgate, roll the window down, get back in and continue. ;) My part is done.
     
  5. Bugguts
    Joined: Aug 13, 2011
    Posts: 989

    Bugguts
    Member

    Nicely done. I have a wagon that’s 4 years newer than yours. I’ll remember your ideas.
     
    flynbrian48 and osage orange like this.
  6. BamaMav
    Joined: Jun 19, 2011
    Posts: 6,969

    BamaMav
    Member Emeritus
    from Berry, AL

    The chrome strip means it’s the deluxe model! Power baby! Save those delicate wrists!

    Great job on thinking outside the box.
     
    flynbrian48 and osage orange like this.
  7. abe lugo
    Joined: Nov 8, 2002
    Posts: 3,333

    abe lugo
    ALLIANCE MEMBER

    Don't forget to add a switch that disconnects the window power when the tailgate is down. There is a spot for it on the side of the tailgate.

    so the glass won't accidentally roll out and possibly break.
     
  8. abe lugo
    Joined: Nov 8, 2002
    Posts: 3,333

    abe lugo
    ALLIANCE MEMBER

    Here the switch from the factory
    I happen to have a full rear window setup when I had my wagon- this is just the old left overs
    IMG_1764.jpeg IMG_1763.jpeg
    IMG_1767.jpeg
     

    Attached Files:

    Last edited: Feb 13, 2025

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