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A Sedan Build Up

Discussion in 'The Hokey Ass Message Board' started by Chopperman, Aug 17, 2007.

  1. Chuckles Garage
    Joined: Jun 10, 2006
    Posts: 2,365

    Chuckles Garage
    Alliance Vendor

  2. Neophyte
    Joined: Mar 27, 2006
    Posts: 335

    Neophyte
    Member

    Ditto. Proportions are spot on and it follows the lines read nice.
     
  3. tmacracin
    Joined: Aug 23, 2007
    Posts: 825

    tmacracin
    Member

    Looks good! I'm not a fan of the headlights;)
     
  4. mykwillis
    Joined: Sep 27, 2007
    Posts: 282

    mykwillis
    Member

  5. Glen
    Joined: Mar 21, 2001
    Posts: 1,789

    Glen
    Member

    looks good, I dropped my radiator behind the crossmember, my frame was stretched to make some room and I dont have a big honkin blower belt.
     

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  6. Neophyte
    Joined: Mar 27, 2006
    Posts: 335

    Neophyte
    Member

    Yeah, maybe the headlights are a little on the low side but as I said before...it looks real mean
     
  7. cretin
    Joined: Oct 10, 2006
    Posts: 3,059

    cretin
    Member

    what kind of radiator is that?
     
  8. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    alum 65 mustang v8
     
  9. abone1930
    Joined: Jan 16, 2006
    Posts: 1,324

    abone1930
    Member

    Hey Chopperman nice work .The frame looks awesome. Heres my blown model a,gotta finish mine been sitting to long.The wing is for another project :D
    [​IMG]
     
  10. towaholic
    Joined: Feb 18, 2007
    Posts: 256

    towaholic
    Member
    from Rogers, mn

    Does somebody have un-paid parking tickets?
     
  11. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Anyone have any thoughts on shell insert ideas?

    I've been tossing around 2" flared speed holes but fear overheating:confused:
     
  12. jj mack
    Joined: Mar 22, 2007
    Posts: 735

    jj mack
    Member

    Have you looked at http://www.mcnichols.com/ ?

    They have some neat options for wire and expanded metal.

    I think i am going to use 1/2" stainless tubing, blind fasten it from behind....but then again ill prolly drink between now and then and change my mind.
     
  13. WelderSeries
    Joined: Sep 20, 2007
    Posts: 768

    WelderSeries
    Alliance Vendor

    [​IMG]

    you could put these inside your lightening holes for extra hp!

    what about vertical louvers?
     
  14. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    few update pics
     

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  15. WelderSeries
    Joined: Sep 20, 2007
    Posts: 768

    WelderSeries
    Alliance Vendor

    I'm seeing expanded metal with holes punched and flared, with stainless trim rings covering the open edges of the expanded metal? Kind of like a thin stainless grommet...

    What are those rad hoses from? Looks like a nice sharp 90.
     
  16. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Well I decided to do a weld in cage that ties into the frame. So I fabbed up extra wide body mounts that have enough room to weld a 1 3/4" DOM tube. The mounts are BEEF, fairly short and are sleeved. I also had to notch the body to clear the mounts as I still need to remove the body to complete sub frame welding and I want to soda blast the body. Once the body is blasted and back on I will bend the cage up and weld it in. I am still debating on if I should run a puck or not, I didn't think 3/4" would make much difference in the looks but it does and I'm not wild about it. I may just run some 1/4" polyurethane squares..

    I also mounted the fule cell and made some adjustable floor brackets for the pedals. I used some left over hangers from my plasma TV wall mount

    ****ty camera phone pics below
     

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  17. AHotRod
    Joined: Jul 27, 2001
    Posts: 12,338

    AHotRod
    Member

    Beautiful craftsmanship ...... I tip my hat to you !
     
  18. SchlottyD
    Joined: Feb 4, 2007
    Posts: 740

    SchlottyD
    Member

    This is turining out pretty nice, and I do like the frame without sleeves just not the idea of all the **** that will get in there and never want to come out again, love the blower motor, mine's getting a TURBO:eek:, single TO4 turbonetics turbo on an accel turbosonic kit from the 70's gotta be different.:D
     
  19. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    thanks for the compliments :)
     
  20. scootermcrad
    Joined: Sep 20, 2005
    Posts: 12,383

    scootermcrad
    Member

    Lookin' good man!!
     
  21. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    pulled the body off so I can finish up all the sub frame welding, instal floor pans, firewall, and weld up the rest of the frame.

    I also removed the stock firewall / hood lip to make for a nice flush firewall.

    I B Tired
     

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  22. WelderSeries
    Joined: Sep 20, 2007
    Posts: 768

    WelderSeries
    Alliance Vendor

    did you decide on the grille shell insert yet?
     
  23. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Nope.. Leaning towards the expanded metal
     
  24. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    trans tunnel
     

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  25. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Well most of the hard work on the floor is complete. I also tacked in my pedal brackets.


    Here is the worklist

    - Finish floor pans / tunnel
    - Mount battery
    - Plumb brake lines
    - Plumb fuelines, filter and pump
    - plumb clutch lines
    - Wiring
    - mount steering column
    - Make dash / mount gauges
    - Upper radiator hoses
    - Move grill shell up 1"
    - Make grill shell insert
    - Raise visor
    - Cut down windshield frame / get gl*** cut
    - Mount seats
    - Seat belts

    Few more weekends and we will be driving :D

    Also, what are your thoughts on exposed spot welds for the floor vs. fully welded and ground down? I want to fully weld and grind down, POPS want to leave spot welded and exposed.
     

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  26. Glen
    Joined: Mar 21, 2001
    Posts: 1,789

    Glen
    Member

    I started grinding the spot welds on mine and I think it looked worse. The even tacks look better than grind marks here and there.

    I plan to locate a rubber mat for a van or truck and cut it out so it lays on the floor flat...leaving the tunnel exposed.
     
  27. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Need Dash Ideas...... I have a full set of moon guages
     
  28. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    I had to call it quits as the bugs just got to be too much:mad:

    I decided to make a few access panels to get at the shifter linkage, rear alt, links, and fuel system without having to go from underneath.
     

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  29. Glen
    Joined: Mar 21, 2001
    Posts: 1,789

    Glen
    Member

    I hope you have a nice jump shear or something your cutting that with? That would **** if you dont.
     
  30. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    It all about the hypertherm man:D
     

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