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Aluminum Fuel Line Cracking Experience

Discussion in 'The Hokey Ass Message Board' started by Chucky, Dec 8, 2012.

  1. Chucky
    Joined: Mar 15, 2009
    Posts: 1,842

    Chucky
    ALLIANCE MEMBER

    A loyal follower of my build thread has informed me that he had trouble with his aluminum fuel line that went between "the car" and "the engine" - even though he has solid motor mounts. I also have solid motor mounts and a mid-plate too. Do you see a problem with my set-up? I know the AN fittings are not HAMB friendly. He had trouble with the flare cracking over time, not much time by the way. I'm wondering has anybody had the same trouble or has anyone run like this with no trouble at all? Thanks!
     

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  2. Aluminum is fine in drag racing applications but all manufacturers eliminated the use of aluminum for fuel line back in the 60's due to fatigue and leaks. Also, no one I know of would even think of using hard-line right up to the carbs.

    Your work and your car look great but I think you're asking (begging) for problems.

    Go with some kind of flex line to the carbs.
     
  3. Jack E/NJ
    Joined: Mar 5, 2011
    Posts: 951

    Jack E/NJ
    Member
    from NJ

    plumbid>>>Do you see a problem with my set-up?>>>

    Not yet. I prolly would've looped the lines a few times to allow for a lot more flexing than you're gonna get with that setup.

    Jack E/NJ
     
  4. You can't totally isolate them from vibration regardless of how the engine is mounted. Sooner of late fatigue will cause a problem and with fuel lines it could be a big problem.
     
  5. Deuces
    Joined: Nov 3, 2009
    Posts: 26,283

    Deuces

    I'd run some braided or rubber line from the fuel block too the carbs... Even though your using solid mounts, your still gonna get some engine twist when you put your foot in it...
    I twisted the shit out of a couple pair of lakewood solid motor mounts with my 302 Z/28 I once owned...:eek:
     
  6. Chucky
    Joined: Mar 15, 2009
    Posts: 1,842

    Chucky
    ALLIANCE MEMBER

    I thought of that too, and tried a sample chunk - the radius was so big, it would have looked like a plate of spaghetti!
     
  7. Or the makings of a still. :D
     
  8. I'll drink to that:cool:
     
  9. Dane
    Joined: May 6, 2010
    Posts: 1,351

    Dane
    Member
    from Soquel, CA

    Anyone who thinks AN fittings don't belong on the HAMB don't know what they are talking about. They have been around since WWII and were picked up by Hot Rodders after the war as surplus. Let me guess - the same people running solid aluminum fuel lines to a vibrating engine probably think fire extinguishers aren't HAMB friendly either?

    [​IMG]
     
  10. Scumdog
    Joined: Mar 3, 2010
    Posts: 630

    Scumdog
    Member

    And the body of the car moves more than you think.
     
  11. Engine man
    Joined: Jan 30, 2011
    Posts: 3,480

    Engine man
    Member
    from Wisconsin

    I remember when the Indy racers first used AN lines for external oil coolers and they started breaking after 300 miles in the 500. Vibration is the problem and aluminum fatigues.
     
  12. Chucky
    Joined: Mar 15, 2009
    Posts: 1,842

    Chucky
    ALLIANCE MEMBER

    Maybe it's the color that bothers me? All the old traditional hot rod photo's are black and white:D
     
  13. Falfa55
    Joined: Mar 27, 2008
    Posts: 68

    Falfa55
    Member

    Never done it but if I did I would coil it like a spring a few times to give it some extra flex and movement
     
  14. Absolutely!

    AN stands for Army - Navy ;)
     
  15. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    Unsupported Aluminum lines will crack.
     
  16. My regulator is bolted off the front of my head, aluminum line run up to it off the frame. I have a rubber insulated mount on the crossmember that the line runs through, after that it's not touching anything until it gets to the regulator. The line has a nice big radius going up from the frame area, so there is plenty of room around the line just incase my solid mounts or frame flex. Off the regulator I have braided line to the carbs, in the rear from pump to line I do have a piece of rubber line between the two.

    [​IMG]

    [​IMG]
     
  17. boogeracng
    Joined: Feb 13, 2008
    Posts: 346

    boogeracng
    Member
    from Eureka,MO

    Rigid/solid lines are asking for a leak (at the low end of the trouble spectrum) up to a catastrophic failure/fire. I used "push lock" style AN fittings and the corresponding style hose for mine. All the marketers of AN stuff now make it available. If you are not a fan of the red/blue stuff (like me) black is a good alternative. Best of all, NHRA accepts it, unlike the limitation they place on rubber/hose clamped, nipple type connections. Contact me off here with a PM, might have enough leftovers from mine to help you.......
     
  18. About the braided lines: They are rubber inside but you might want to remove and blow them out occasionally. We are sometimes seeing tinny rubber debris inside them in aircraft applications. It may be due to the added weight of the braided outer sheath flexing the current crap they call rubber. Even Goodyear aircraft tires and tubes are splitting now. I went back to plain old rubber so I can check for cracking from the outside.
     
  19. Can't run "plain old rubber" at the track. The rules dictate total of 12" maximum.
     
  20. Thanks. Didn't know that. This will be a HAMB drag car only. Anyone know if that rule still applies?
     
  21. Da Tinman
    Joined: Dec 29, 2005
    Posts: 4,222

    Da Tinman
    Member


    All safety rules are written in blood. You want yours writing the next one?
     
  22. yellow dog
    Joined: Oct 15, 2011
    Posts: 525

    yellow dog
    Member
    from san diego

    Lots of PTFE core/braided steel manufacturers now
     
  23. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Rigid tubing is fine if supported correctly but you will still need a small flexy to avoid vibes, I like PTFE/Teflon braided rather than rubber
     
  24. I'de can your existing lines. Even with your solid mounting. Get some nylon braided hose(it's black). They even make black fittings......You could run from carb to carb in aluminum,but to your regulator,......probably have some aspirin handy- headache will be comin":rolleyes:
     
  25. Kamp
    Joined: May 27, 2006
    Posts: 360

    Kamp
    Member
    from Peoria, IL

    Apparently there are lots of opinions here. I doubt anyone cares, but here's mine.
    After 7 years at a speed shop and after 14 years as an engineer, your setup will fail. You need a flexible component between the firewall and carbs. You stand a better chance as the line gets closer to the mount. i.e. it "might" be ok for a while if you were to run along the frame and followed the motor mounts to the engine... but i still wouldnt recommend it.
    I would (and have, many times over) recommend aluminum fuel line for a 90% + drag car ONLY. Aluminum does not hold up as well as steel, period. Mine is stainless.

    I prefer rubber hose or the rubber core SS braid, it doesn't kink as easy as the teflon, and is plenty of pressure for any fuel system.

    NHRA or not, 10' of rubber properly supported is better than all solid aluminum line. Unless, of course, youre competing in an NHRA sponsored event.
     
  26. henryj1951
    Joined: Sep 23, 2012
    Posts: 2,304

    henryj1951
    Member
    from USA

    run some braided line like SWADE41 s pictures
    it looks (or will) just as clean and right.
     
  27. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

  28. snaptwo
    Joined: Apr 25, 2011
    Posts: 696

    snaptwo
    Member

    We were using 6061 t-6 sheet in beverage truck fabrication and found a great deal of stress cracking and work hardening after several months use. Our engineer had us change to a softer grade and solved the problem. That is one reason not to use aluminum on fuel lines, softer grades of stainless should be ok.
     
  29. I gotta agree with Kamp.
     
  30. Ha Ha Ha!!! Good one Tinman. :cool:
     

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