Took my truck down the driveway for its first drive and just about had a heart attack when it had no brakes. '40 Ford front axle with F100 brake conversion all rebuilt, rear is '65 Mustang 8" also rebuilt. I homemade a Kugel style 90 degree under dash pedal but didnt research ratios before fab. I'm looking at 13" below the pivot and 5" above putting me at a 2.6 to 1 ratio. Not sure offhand what the MC bore is but I'm hoping that going with a smaller size one will help with my crappy ratio. With the brake assembly and cowl steering set up things are super cramped under the dash so I really dont want to do a total change. Symtoms are a rock hard pedal and tons of force required to stop from 20mph. Any thoughts or ideas? Maybe a small booster?
... and fixing the ratio is really your only option. You can 'fine-tune' it a bit with MC size, but that won't do it in this case.
First and foremost it depends on the amount of volume needed. Providing enough out of the master is imperative. Now- Dropping the MC bore down from 1" to 13/16 with that set ups pictured booster could get a livable result with a 2.6 pedal ratio. That set up is popular with the falcon crowd because it fits. Their only complaint is the pedal effort is soft and light, in other words a little foot gives lots of brake. A logical resolution to that problem is pedal ratio that's less than the standards for power brakes. I had a build that had a shitty pedal ratio due to modifications within stock confines and that set up worked perfectly.
1 1/8 is right about the realistic limit before having to add a booster . the strange kits we use on cars we change over are 1 1/8 and they have a nice pedal feel with a disk /drum set up and a disc disc set up as long as the calipers are not to large in pot size .( d52 is the largest )
I have about 5/1 pedal ratio and it works OK with a 15/16 bore master. It takes effort but not bad. I don't see fixing your set up with a different master. Gary
On Race cars with "Poor Man's ABS" the Wilwood pedal box is common. They have a 5.25:1 pedal ratio [ twin 3/4" master cylinders is common ]