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Hot Rods Brookville 32 Roadster With Windshield Fitting Problems

Discussion in 'The Hokey Ass Message Board' started by krylon32, Feb 7, 2026.

  1. krylon32
    Joined: Jan 29, 2006
    Posts: 11,224

    krylon32
    ALLIANCE MEMBER
    from Nebraska

    Building another deuce roadster with Brookville body. Is anyone else having trouble We've tried original lower Stanchions, the reproduction Wescott br*** lower stanchions and now the new R S stainless lowerrs. Nothing works. Can't get the R S chromes 3 inch frame into the hole? Suggestins.?
     
  2. ct1932ford
    Joined: Dec 3, 2010
    Posts: 13,376

    ct1932ford
    ALLIANCE MEMBER

    I have an early Brookville body and never had a problem. I've used original and aftermarket over the years. Check with Brookville!
     
    Dave Mc and lothiandon1940 like this.
  3. hotrodA
    Joined: Sep 12, 2002
    Posts: 7,543

    hotrodA
    ALLIANCE MEMBER

    Mine has bronze stanchions, Brookville posts and Trautwein 3” chopped frame.
    Went together OK, only needs some minor adjusting of the frame pivot studs to center the frame between the posts.
    Unfortunately still in storage from my move.

    IMG_2939.jpeg
     
    Last edited: Feb 7, 2026
    winduptoy, rod1 and lothiandon1940 like this.
  4. krylon32
    Joined: Jan 29, 2006
    Posts: 11,224

    krylon32
    ALLIANCE MEMBER
    from Nebraska

    I've done a dozen + Brookville deuce roadsters and have never experienced this much trouble fitting the windshield.
     
    lothiandon1940 likes this.
  5. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,901

    RodStRace
    Member

    That's the thing. If it were anyone else posting this, I would suggest asking YOU!:oops:
    If this one is making you post, I'd guess it's a case of the jigs and tolerances wandering off spec.
    Have you fit anything else to this body?
     
  6. krylon32
    Joined: Jan 29, 2006
    Posts: 11,224

    krylon32
    ALLIANCE MEMBER
    from Nebraska

    Sheet metal is done and ready for paint. Check my thread about the stretched p***enger compartment deuce roadster. Yesterday I contacted a friend in Minnesota who has done a lot of 32's and he tto was having fit problems with his windshield to a Brookville roadster body. We'll get it figured out but it's frustrating?.
     
  7. Sounds like a Brookville issue to me.
     
    ckh likes this.
  8. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,901

    RodStRace
    Member

    Darn, sorry about that, @krylon32 ! I get the feeling the next one (if there is one) will get a different order of operations and more QC.
    I haven't dug into that thread, I am not a 32 roadster guy. Too tall and penniless. :p Wealth might fix both, but by then I'd have my eye on even loftier goals! Heresy I know, the 32 is top dog. I dig Model 40s more.
    Edit, went thru the post. Top notch work!

    Perhaps since you have been a regular customer you might call them direct tomorrow and have them check their QC on this.
     
    Last edited: Feb 8, 2026
  9. theHIGHLANDER
    Joined: Jun 3, 2005
    Posts: 10,961

    theHIGHLANDER
    Member

    Of all the folks I watch on here, and listen to, YOU would be who I'd ask. My suggestion, check another car. I'd take a profile gauge along and compare your cowl/fit area to that one. I'll go out on a limb and say that you could access another Deuce roadster easier than most anyone. I smell a body die issue. The compound curve where all of that fits up could be to max limit in both directions on 1 surface.

    I'm making zero ***umptions here about you or your build quality, well except that I'm sure there's not much better or as experienced.

    Last thought as I tap this out, whats the chances that the issue is "down the line" from what you're doing? Dips too far from dash edge to hood? Not enough curve from left to right? Or too much? Raw thoughts...
     
    RodStRace likes this.
  10. krylon32
    Joined: Jan 29, 2006
    Posts: 11,224

    krylon32
    ALLIANCE MEMBER
    from Nebraska

    My friend from Minn just sent me a message that he and his body guy have decided to cut the cowl top, reshape it to fit, re weld, metal finish and move on. Something I've never had to do? We'll see where this goes.
     
    lothiandon1940 and RodStRace like this.
  11. theHIGHLANDER
    Joined: Jun 3, 2005
    Posts: 10,961

    theHIGHLANDER
    Member

    So is it the arch where the stanchions go or the whole arch from left to right?

    Combination?

    Would it be easier to make a lower windshield channel than to re-skin the cowl top?

    I know you don't do pictures. And I'll also add that sometimes a walk away for a day or 2 gives us old bastids fresh eyes and we see something we didn't.
     
  12. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 4,532

    19Eddy30
    Member
    from VA

    Have you talked with Kenny he usually
    answers out side of work.
    or do you feel it's not a issue before mods were done?
     
  13. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,901

    RodStRace
    Member

    theHIGHLANDER likes this.
  14. krylon32
    Joined: Jan 29, 2006
    Posts: 11,224

    krylon32
    ALLIANCE MEMBER
    from Nebraska

    Mike is trap shooting with his grandson this weekend and I'm in Omaha till late Tuesday for my wife's treatments so he'll start over Monday. I'll go back later in the week after the buyer picks up my Henry roadster. Eddy, we've done nothing to the cowl top in the windshield area. The only mods were to the rear corners which didn't effect the windshield area.
     
    lothiandon1940 likes this.
  15. alchemy
    Joined: Sep 27, 2002
    Posts: 23,064

    alchemy
    ALLIANCE MEMBER

    From your photos I can tell your guy knows his way around metal. He can probably cut and fit the sheetmetal quicker and cheaper than reworking and rechroming the stanchions or frame.
     
    Johnny Gee and theHIGHLANDER like this.
  16. Fogger
    Joined: Aug 18, 2007
    Posts: 1,988

    Fogger
    Member

    I bought a Brookville roadster body in 2000 at the LARS. Body #248. With very minor fitting the lower stanchions fit tight to the sheetmetal. Other than tightening up the reveal lines to sharpen them everything fit as expected. The pointer on the lower stanchion should align with the bump on the cowel. In the photo above posted by RodStRace there is a severe misalingment. Looks like a Brookville issue.
     
    alchemy likes this.
  17. krylon32
    Joined: Jan 29, 2006
    Posts: 11,224

    krylon32
    ALLIANCE MEMBER
    from Nebraska

    That crooked lower stanchion is loose
     
  18. HOTRODPRIMER
    Joined: Jan 3, 2003
    Posts: 65,333

    HOTRODPRIMER
    ALLIANCE MEMBER

    I'm just spit balling here but as long as Brookville as been reproducing the Deuce body should the molds experiencing some wear in the cowl area.

    I've only had one Roadster, I used a Westcott body and I used a original set of Henry Ford windshield Stanchions and they fit like a glove, but this was more than 20 years ago. HRP
     
    51 mercules likes this.

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