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Technical Buick 455 Badger Pistons Clearance?

Discussion in 'Traditional Customs' started by Timz, Mar 10, 2026.

  1. Timz
    Joined: Mar 10, 2026
    Posts: 4

    Timz

    I have a 455 motor in a Buick 48 Led Sled, the bores are worn I have a set of Badger P528 +30 pistons, they are cast don't look like Hypertecs, any know the clearance these need?,
    Im thinking 2.5" thou? any one know? Thank you ( Im in the UK looked everyware for the info'!)
     
  2. chicken
    Joined: Aug 15, 2004
    Posts: 703

    chicken
    Member
    from Kansas

    I'd say you're about correct. .002-.0025" would be my best guess too. I'll see if I can find a spec.
    Sealed Power 392AP-030 crosses and is a plain cast piston. Minimum clearance spec .0015" but that is tighter than I like to do. I'd go .002" for sure and a few tenths more won't hurt especially in that big bore.
     
    Last edited: Mar 10, 2026
    Timz likes this.
  3. Timz
    Joined: Mar 10, 2026
    Posts: 4

    Timz

    Great, thanks for that, Hypertecs would be difficult to cut so using a hacksaw blade some place out of the way you could tell if they are just plain cast?
     
  4. chicken
    Joined: Aug 15, 2004
    Posts: 703

    chicken
    Member
    from Kansas

    I suppose, but Badgers of that vintage should pre-date hypereutectic offerings. 99pct sure they're plain cast.
     
    Timz likes this.
  5. Timz
    Joined: Mar 10, 2026
    Posts: 4

    Timz

    Yeah didn't think about the age of the badger pistons, that's why nothing comes up on Google etc...thanks
     
  6. Jagmech
    Joined: Jul 6, 2022
    Posts: 259

    Jagmech

    30 years ago we used alot of Badger pistons for stock rebuilds, they were generally standard cast, but not all. I will look and see if we still have a catalog and post any info. John Woolfe Racing in Bedford, England lists many NOS Badgers for sale, perhaps they have a catalog and could check for you.
     
    Last edited: Mar 10, 2026
    Timz likes this.
  7. Jagmech
    Joined: Jul 6, 2022
    Posts: 259

    Jagmech

    The catalog is long gone , my machinist remembers those pistons originally made by Ertel, then Badger, as almost always hypereutectic cast as he would use a larger end gap, he suggested using the current Silvolite instructions as a guide for clearances.
     
    leon bee likes this.
  8. Timz
    Joined: Mar 10, 2026
    Posts: 4

    Timz

    What do these look like? the ring lands look like a cast item?
     

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  9. chicken
    Joined: Aug 15, 2004
    Posts: 703

    chicken
    Member
    from Kansas

    Look like plain cast to me.
     
    Timz and jimmy six like this.

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