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Projects Building My First Roadster in San Francisco

Discussion in 'Traditional Hot Rods' started by J.Ukrop, Sep 7, 2020.

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  1. J.Ukrop
    Joined: Nov 10, 2008
    Posts: 3,422

    J.Ukrop
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    Just got in from the garage, and I'm overdue for an update. This weekend has been a productive one. Let's dive in.

    To build an early style hot rod, you have to think like an early hot rodder. That's what I keep telling myself. As someone who is new to this, it's easy to get carried away thinking of complex solutions to simple problems. The front brake lines were definitely one of those instances.

    Soon after getting the brake tabs in place on the bottom of the frame rails, I ran into a frustrating snag: the driver's side brake line would hit the tie rod. If I moved the tab back, the hose would hit the wheel at full lock. If I moved it forward, it would be right on the tie rod. No matter how I set it up, it would have some sort of interference. To make matters worse, my bender wasn't capable of making any sort of tight turn. I was stumped. So, I slept on it.

    IMG_7944.jpg
    Out of sight, out of mind—and in the way.
    IMG_7945.jpg
    Looks good, though.

    Early last week, I hatched a plan. Find how tight of a right-angle you can buy in pre-bent tubing and simplify the setup. Remember when I made those basic brackets to mount the radiator? Well, I had a hunch that I could modify them to hold the brake hoses too. IMG_7953.jpg
    Unfortunately, they were about an inch too short. I still thought there was some merit to the idea.
    IMG_8511.jpg
    So I jumped right in and began making new brackets. I wanted to start earlier in the week, but I've been working late and running the angle grinder on the Terrace into the night isn't the best idea. As soon as I got off work Friday, things got fun.
    IMG_8512.jpg
     
  2. J.Ukrop
    Joined: Nov 10, 2008
    Posts: 3,422

    J.Ukrop
    SUPER MODERATOR
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    There's nothing to them, but I feel like this is what someone my age would have done back in the mid-'50s.
    IMG_8566.jpg
    Once the paint dried, I put them right into service.
    IMG_8574.jpg
    Next, I'll dive into the hard lines. IMG_8568.jpg
    Getting a feel for the routing with some old wire.
    IMG_8576.jpg
    Overall, I'm very pleased with how they're looking. To be continued...
     
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  3. Now I wish I would have done that instead of going through the frame rail. Any ideas to support the center of the tube from deflection while going down the bumpy streets of SF? It looks short enough to not need it but definitely couldn't hurt. It also appears that you can slide the radiator out with out disturbing the tube and having to bleed the brakes again if the radiator ever needs a service. Very nice.
     
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  4. Outback
    Joined: Mar 4, 2005
    Posts: 3,116

    Outback
    ALLIANCE MEMBER
    from NE Vic

    Nice solution.
     
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  5. Tim
    Joined: Mar 2, 2001
    Posts: 19,439

    Tim
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    from KCMO

    Looking good. Also keep in mind you can make a quick 90 with another fitting instead of trying to force a mega tight bend in the line. Just something to ponder.
     
  6. wuga
    Joined: Sep 21, 2008
    Posts: 687

    wuga
    Member

    Is your drag link going to rub on the bottom of the flex hose?
    Warren
     
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  7. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,316

    RodStRace
    Member

    Looks good, if you can get a wrench everywhere you need.
    You could add a square lump under the junction so it doesn't pivot and twist the lines.
    As mentioned, you want to be able to service the radiator without breaking open the brake system. Have the cross line high enough to allow the radiator hose fittings to slip under and out, or go under them.
     
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  8. j ripper
    Joined: Aug 2, 2006
    Posts: 861

    j ripper
    Member
    from napa ca.

    Maybe I’ve missed it, but what is the reason for using those style tie rod ends? It appears you have heaps of room between tie rod and wishbone.
     
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  9. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,316

    RodStRace
    Member

    ripper, I'm not J and he didn't discuss this that I recall, but I'd assume the bend in the tie rod is used to tuck between the balancer and the pulley, shown here. It looks like it is about the same distance back. It also looks like they are curved up to clear the wishbone. Things are tight in this area.
    [​IMG]
    [​IMG]
    [​IMG]
     
    Last edited: Nov 6, 2023
  10. j ripper
    Joined: Aug 2, 2006
    Posts: 861

    j ripper
    Member
    from napa ca.

    I’m referring to the ends. Are they dropped ends flipped? Which in turn would put the rod closer up into the 59 pulley and cause the brake hose to rub or make contact. Maybe I’m seeing it wrong? From a photo posted above there looks to be a ton of room between the tie rod and wishbone. A little flame to those spindle arms and standard tie rod ends and have that tie rod just hover the wishbone would make all the difference in the world. Again, unless I’m seeing it all wrong.
     
    Last edited: Nov 6, 2023
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  11. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,316

    RodStRace
    Member

    looks like it has to fit between the frame and the wishbone, which moves with the tie rod.
    Found this shot a few pages back. Maybe an inch or so?[​IMG]
     
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  12. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,316

    RodStRace
    Member

    It does NOT tuck between pulley
    [​IMG]

    and there is a fairly tight fit to the wishbone.
    [​IMG]
     
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  13. @RodStRace @j ripper I think this is the photo you two want to be using for reference. Everything else from the above correspondence is an angled shot, which is deceptive. The below picture Joey posted gives a much more accurate idea of the space below to the wishbone and above to the frame.
    IMG_7944.jpg
     
  14. Six Ball
    Joined: Oct 8, 2007
    Posts: 6,675

    Six Ball
    Member
    from Nevada

    One of the coolest aspects of the HAMB is that you don't even have to be present to have ongoing collaboration on your project. It is just part of the deal here. :D
    Great progress! Sleeping on a problem is a real thing. Many problems solve themselves when we leave them alone for a while. :rolleyes:
     
  15. To my eyes, the spindle arms seem to be dropped a lot more than they need to be, with dropped tie rod ends being flipped to add some height back in.
     
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  16. j ripper
    Joined: Aug 2, 2006
    Posts: 861

    j ripper
    Member
    from napa ca.

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  17. Maybe it works different in reality; but it seems to me that with the dropped ends mounted upright the tie rod could move fore and aft a fair amount on ball ends vs hanging down and kept in line by gravity.
     
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  18. Tim
    Joined: Mar 2, 2001
    Posts: 19,439

    Tim
    Member
    from KCMO

    In all reality I’m not remembering if he ever mentioned his thought processs but as there is no steering box it’s just as likely that he just wanted the tires to hold together so he bolted that shit on.
     
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  19. J.Ukrop
    Joined: Nov 10, 2008
    Posts: 3,422

    J.Ukrop
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    Hi everyone, I'm about to head down to the garage to work on the car, but I just wanted to chime in. We set up the tie rod like that because if it went below the wishbone, it would pass the scrub line. We had to give the spindles a lot of heat, so I'm not comfortable re-heating them again. Right now, the plan is to drop the tie-rod ends and narrow the tie rod. The ends are forged, so they will be fine.

    Also, it's hard to tell from the pictures, but the rear yolk of the wishbone is currently not connected. I unbolted it when I pulled the pan, and I haven't gotten around to re-assembling it. So, in reality, the wishbone is closer to the tie rod than the latest photos show.

    Anyways, that's all for now. Thanks again for all the input. More answers/updates to come.
     
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  20. J.Ukrop
    Joined: Nov 10, 2008
    Posts: 3,422

    J.Ukrop
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    I plan to write a complete sidebar on the transmission rebuild, which we should be wrapping up soon. In order to do that, David let me know that we need the rear transmission mount. I considered ordering a second one so I could keep the chassis together while working on other assemblies, but they're sold out everywhere.

    That ended up being a blessing in disguise. Why? Because now I'm in a position to take on a lot of steps that I've been putting off. The two main hurdles include driveshaft shortening and flywheel re-drilling. Both require work at specialty shops, but I'm hoping that I can find a way to make them happen.
    IMG_8585.jpg
    One great thing about building this car is that I'm getting good at taking it apart and putting it back together. Not long after finishing one episode of "This American Life," I had the engine stripped down.
    IMG_8597.jpg Tomorrow I'm grabbing the hoist and pulling the engine and trans. Little by little, I'm making progress. To be continued.
     
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  21. You don't have to worry about getting the spindles too hot as long as they slow cooled. I did my steering arms several times to get them just right. The bushings on the other hand will not like it and will need to be replaced.

    IMG_1692.jpeg
     
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  22. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,316

    RodStRace
    Member

    That taking it apart and putting it back together is something that I kind of touched on in the thread
    https://www.jalopyjournal.com/forum...aesthetically-pleasing.1304622/#post-15040752
    with it being not only functional and pleasing, but serviceable. Also mentioned it in post 3310.
    When you take stuff apart and put it back together, you end up thinking 'how can I make this easier' and that ends up being a mindset that influences using the same size bolts, clearance for a wrench or socket set and the hand that holds it, not having a blind pocket that stuff drops into, and having enough room around the part so it can be removed without other unrelated things requiring removal too.

    There was a bike builder a while back that make very smooth, simple-looking bikes, but the effort to hide stuff required monkey puzzle mechanical parts. It was very pleasing on initial viewing, but it was later a disappointment, because 'simple' was really much more complex and it was more about the look than the required mechanical and maintenance needs. It was the equivalent of a custom with welded skirts and hood to smooth out the cut lines, but requires dropping the axle to change a tire or an engine drop to adjust the carb.
     
    Last edited: Nov 7, 2023
  23. Jeff34
    Joined: Jun 2, 2015
    Posts: 1,167

    Jeff34
    Member

    Great stuff, Joey! Keep it goin'!
     
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  24. J.Ukrop
    Joined: Nov 10, 2008
    Posts: 3,422

    J.Ukrop
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    Thanks everyone! Tonight was Act Two of the driveline removal. IMG_8608.jpg
    The whole thing went smoothly, even though it made for a full evening. Next time the engine goes back in the frame, it'll have a 9-inch clutch and be mated to the rebuilt transmission.
    IMG_8611.jpg
    After getting the engine on the stand, I took the roadster for a late night rip around the Outer Richmond. Sometimes it's nice to have a reminder of how fun these old cars can be.
     
  25. Why do I see all this talk about a 9 inch clutch? That's a 59 engine, they came stock with a 10 inch clutch or 11 inch for trucks. 39 to 40 came with the 9 inch.
     
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  26. Tim
    Joined: Mar 2, 2001
    Posts: 19,439

    Tim
    Member
    from KCMO

    Well if you’d read all the talk about a 9 inch clutch you’d know that Joey just found out an 11” clutch doesn’t clear his 39 trans.


    He put it in his chassis, tried to fire it up and it wouldn’t spin and at all. It’s the answer to a problem being sorted out.
     
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  27. But a 10 inch will clear and that's what came on the 59 engine. Why go backwards with a 9 inch?
     
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  28. Tim
    Joined: Mar 2, 2001
    Posts: 19,439

    Tim
    Member
    from KCMO

    Last edited: Nov 8, 2023
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  29. J.Ukrop
    Joined: Nov 10, 2008
    Posts: 3,422

    J.Ukrop
    SUPER MODERATOR
    Staff Member

    We'll talk clutches tomorrow, but for now I wanted to share my latest acquisition. I was on the road for work, and when I got home I was greeted by a giant cardboard box. What was inside?
    IMG_8662.jpg
    My new-to-me cowl top! I'll be running the gas tank in the rear, so this one has the tank torched out. When paired with a filled '32 dash and my Stewart-Warner insert, we should be in business. Does anybody have a vintage column drop that they'd be willing to part with?
     
  30. Tim
    Joined: Mar 2, 2001
    Posts: 19,439

    Tim
    Member
    from KCMO

    Looking for hot rod or stock ford?
     
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