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Technical Butt weld cleco clamps?

Discussion in 'The Hokey Ass Message Board' started by chopolds, Feb 24, 2016.

  1. chopolds
    Joined: Oct 22, 2001
    Posts: 6,279

    chopolds
    Member
    from howell, nj
    1. Kustom Painters

    Yeah, I did a search but all that comes up is the HF wing nut clamps that have a gap in the butt weld.
    What I am looking for, and I HAVE seen them, is thin, two and four hole pieces of sheet metal (don't know if they are steel or alum.) that you use cleco clamps with, to secure and butt weld sheet metal with. The 2 holers looked a bit like a dog bone. I had found a rod shop that made them somewhere in AZ or NM, but can't locate the website again.
    Anyone familiar with them?
     
  2. Devin
    Joined: Dec 28, 2004
    Posts: 2,398

    Devin
    Member
    from Napa, CA

  3. Those frame doors are cool also.
     
  4. oj
    Joined: Jul 27, 2008
    Posts: 6,562

    oj
    Member

    You can drill an 1/8th hole in the middle of the seam, stick a cleco thru it and use a #10 washer on the back side, if you have enough flat area you can use a fenderwasher. Its rare you'll find enough flat area on a car. Anyway, thats what I use - those little washers you can buy to back up a 1/8th pop rivet work good.
     
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  5. I just drilled two holes in a piece of 1/2" sheet metal across the joint, nothing fancy in my garage. Once you tack on either side it can be removed.
     
    snopeks garage likes this.
  6. I have a Roper Witney hand held hole punch. It has a set of dyes from 1/16" up to 1/4". I make things like the Dog Bones often. The tool is like using a paper hole punch only for tin, S.S. and Alum. If your using 1/8" Cleko's you'll love how this works for 1/8" holes. Way better than any 1/8" drill bit.
    The Wizzard
     
    blackout78666 and loudbang like this.
  7. I like those, might need to make some.
     
    bct likes this.
  8. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,023

    gimpyshotrods
    ALLIANCE MEMBER

    loudbang likes this.
  9. chopolds
    Joined: Oct 22, 2001
    Posts: 6,279

    chopolds
    Member
    from howell, nj
    1. Kustom Painters

    That's exactly what I saw, thanks Devin!
    I'd prefer to buy them, instead of make them, I dont' have lots of spare time, and also, I do a LOT of fabrication, and I'd need for them to be uniform, and precise.
     
    loudbang likes this.
  10. Buddy Palumbo
    Joined: Mar 30, 2008
    Posts: 3,871

    Buddy Palumbo
    Member

    They're pretty damn cool. Never saw that style before - I'm really digging the 4-holer . Might have to put an order together.
     
  11. luckythirteenagogo
    Joined: Dec 28, 2012
    Posts: 1,269

    luckythirteenagogo
    Member
    from Selma, NC

    loudbang and vintagedrags like this.
  12. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,023

    gimpyshotrods
    ALLIANCE MEMBER

    vintagedrags likes this.
  13. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    Neither is the vendor's :D

    Ray
     
  14. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,023

    gimpyshotrods
    ALLIANCE MEMBER

    Yeah, sure, but I get paid A LOT more.
     
  15. luckythirteenagogo
    Joined: Dec 28, 2012
    Posts: 1,269

    luckythirteenagogo
    Member
    from Selma, NC

    My time isn't free either, but at $1 a piece (or $.50 a hole) plus shipping I can find a few minutes to whip up a stack.
     
  16. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    I figured as much...was just yanking your chain.....seeing if you were working...or screwing around on the I-net. Oh, wait.......time zone difference....you are on your lunch break :D

    Ray
     
  17. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,023

    gimpyshotrods
    ALLIANCE MEMBER

    Off-campus lunch.
     
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  18. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,619

    Atwater Mike
    Member

    I put 'frame doors' in my '32 frame under my last '27. Never saw them before, musta had 4 hours in 2 of 'em!
    I'd buy these for my present '27 Hiboy, just a sanitary way to go!
     
  19. [​IMG]With this tool and a Jump Sheer I bet I can make 20 4 hole pieces that all 80 holes line up exact to each other. Just saying. Plus it's a Kool tool.
    The Wizzard
     
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  20. Devin
    Joined: Dec 28, 2004
    Posts: 2,398

    Devin
    Member
    from Napa, CA

    I don't want to get in the make vs. buy debate, but these are super high quality and uniform so each one is absolutely interchangeable if you go back and forth fitting panels etc. Roseville rod and custom always has a presence at the Sacramento Autorama every year, so if you're ever there, it's worth pocking some up and saving on the shipping.
     
  21. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,023

    gimpyshotrods
    ALLIANCE MEMBER

    If you want to make them, make them. It just isn't cost-effective for me. The small ones are $0.80/ea, and the large ones are $1.50/ea.

    If I keep all of my money, how are other people going to pay their bills?
     
    bct, 62hotcat, loudbang and 1 other person like this.
  22. jailbar joe
    Joined: Nov 21, 2014
    Posts: 415

    jailbar joe
    Member

    I don't bother with butt clamps at all ....just butt the metal to metal then tack in a few places and just run the 1mm
    cutting disc thru the seam and weld....easy;)
     
    cad-lasalle likes this.
  23. You and I think a lot alike. However I've learned there are several ways to accomplish the same end result.
    The Wizzard
     
    Hollywood-East likes this.
  24. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    a REALLY well matched butt weld could conceivably be 'fusion' welded...no additional filler...with gas or tig........no gap needed.......minimal/no grinding and receptive to hammering the weld joint.

    yeah...I know...easier said than done.....but it is doable with care and some skill.

    Ray
     
    Last edited: Feb 24, 2016
  25. samurai mike
    Joined: Feb 24, 2009
    Posts: 557

    samurai mike
    Member

    looks like you could grind up some old motorcycle chain to get the links.
     
    caseywheels, Hnstray and Baldies like this.
  26. Ray, now your talking. Once done it's easier than you think. No clamps, no Cleko's just tacks and weld it up. Both these projects were metal finished and only needed primer prior to paint. Like gimpyshotrods I get payed pretty well also. Every job brings it's own little needs with it also.
    P1010291.JPG P1010293.JPG P1010296.JPG Holy Smokes!!.jpg 02-23-12 001.jpg Not bad; 001.jpg
    The Wizzard
     
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  27. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    I did get an introduction to that with aluminum at Ron Fournier's metal shaping classes some years ago. After fitting the parts closely, Ron would clamp one end of a joint and gas weld the seam, moving one part in alignment with the other as he tacked the seam and then when fully tacked, welded it solid.
    We students had to replicate that. Opened my eyes to the possibilities and have done that on occasion with steel.

    Ray
     
  28. Hollywood-East
    Joined: Mar 13, 2008
    Posts: 2,042

    Hollywood-East
    Member

    NCM_1127.JPG NCM_1107.JPG NCM_1094.JPG OK, I'll throw my .02 in, I just did two qtrs. On a off topic Camino, with nothing more than a couple self tappers an a harbor freight air saw an Zero warpage, an no fancy hoopla, I'm old an all but I Know someone "feels" me here, I did use a tool I came up with to Quench the weld, 8 1/2 feet of welding , An hour an a half to finish Note: per side...
     
    Last edited: Feb 24, 2016
  29. 1953 chevy
    Joined: Sep 30, 2011
    Posts: 119

    1953 chevy
    Member
    from tucson

    Harbor freight sell them.
     
  30. cretin
    Joined: Oct 10, 2006
    Posts: 3,068

    cretin
    Member

    I use the parent metal to make tabs, then you don't need anything else besides the cleco.
    If you're interested in seeing it, it's in my '54 chevy build that has a link in my signature. The explanation of the process starts at post #31 right at the top of page 2.
    Just another way to go about it.
     

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