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Technical Can this Cab Roof be repaired

Discussion in 'The Hokey Ass Message Board' started by MO54Frank, Mar 8, 2021.

  1. MO54Frank
    Joined: Apr 1, 2019
    Posts: 440

    MO54Frank
    Member

    What’s the best way to repair the roof of this cab? Jack it up? Hammer and dolly? Cut out the bad and replace with better? Thanks.
     

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    chryslerfan55 likes this.
  2. rusty valley
    Joined: Oct 25, 2014
    Posts: 4,243

    rusty valley
    Member

    tb 33and a 3rd to the front desk please
     
  3. Doublepumper
    Joined: Jun 26, 2016
    Posts: 1,763

    Doublepumper
    Member
    from WA-OR, USA

  4. Cosmo49
    Joined: Jan 15, 2007
    Posts: 1,603

    Cosmo49
    Member

    IF, that is if you are serious, there are much better cabs out there.
     
    Hnstray likes this.
  5. noboD
    Joined: Jan 29, 2004
    Posts: 8,882

    noboD
    Member

    With enough welding wire and grinding wheels anything can be fixed. Question is is it worth it?
     
    210superair likes this.
  6. Rusty O'Toole
    Joined: Sep 17, 2006
    Posts: 9,756

    Rusty O'Toole
    Member

    Find a better one.
     
  7. fastcar1953
    Joined: Oct 23, 2009
    Posts: 4,087

    fastcar1953
    Member

    :D Start buffing .
     
  8. Squablow
    Joined: Apr 26, 2005
    Posts: 18,291

    Squablow
    Member

    I'd put a floor jack inside the cab, with a long wooden beam extending up to the kink in the rear window opening. I'd jack it up a couple inches, then start working the dent out, starting at the furthest points from the dent. The last place to get bent should be the first place to get straightened. At some point, you're going to have to move the jack/board to the inside of the roof instead of at the window kink, but not until a lot of the window kink is gone.

    Don't try to jack the dent out. That'll just cause more damage. Support the dent with some upward pressure and work the edges toward the center. As the dent starts to come out, add some more upward pressure with the jack.

    Areas of the dent are probably going to be stretched way beyond simple shrinking, so once a lot of the shape is regained, finish work will likely require some relief cuts and re-welding. The cab roof is double walled in several key areas, those spots will likely have to be cut out, straightened on an anvil or similar, then the roof skin worked out and the inner sections put back in. But I'd want to get it fairly close before I did much cutting, sheetmetal likes to stretch differently with the bracing gone.

    I love metalwork and I would enjoy taking this on as a challenge, just to see if I could do it. But judging by the rough edge on the bottom of the beltline/body line, this roof might not have been very good to start with, so don't feel bad if you end up having to replace it altogether.
     
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  9. trevorsworth
    Joined: Aug 3, 2020
    Posts: 1,996

    trevorsworth
    Member

    Flip it over and drop something heavy on the inside? :D

    I have seen worse repaired with time and skill. If you already have the cab I would say it's worth a try at least.
     
  10. I would use a jack. reverse the way it was crushed.
     
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  11. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,843

    RodStRace
    Member

  12. goldmountain
    Joined: Jun 12, 2016
    Posts: 4,827

    goldmountain

    That panel with the rear window and part of the quarter windows is available in reproduction.

    Sent from my SM-T350 using The H.A.M.B. mobile app
     
  13. MO54Frank
    Joined: Apr 1, 2019
    Posts: 440

    MO54Frank
    Member

    Thanks. Actually I am thinking of buying this for parts as it has a serial number tag and a good frame.
     
    chryslerfan55 likes this.
  14. blue 49
    Joined: Dec 24, 2006
    Posts: 2,084

    blue 49
    Member
    from Iowa

    If it is like my '49 AD, the top unbolts at the beltline. Still would have to be cut and welded at the windshield posts. A friend of mine converted his 3 window to a 5 window by doing this.

    Gary
     
  15. lippy
    Joined: Sep 27, 2006
    Posts: 6,857

    lippy
    Member
    from Ks

    It's easy to do if you don't have to do it. Lippy
     
  16. nochop
    Joined: Nov 13, 2005
    Posts: 4,503

    nochop
    Member
    from norcal

    Roadster pickup
     
  17. I guess it depends.
    Is it repairable? Yes. Is it worth repairing? That’s up to you.
    The cab has a double wall in that portion. Remove the inner to access the outer.
    Reverse the damage. Porta power, friction jack,.....
    Then the fun part. Heat shrinking, hammer and dolly, shrink disc......
    Then ya get to repair the rust then reinstall the repaired inner panel.
     
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  18. blowby
    Joined: Dec 27, 2012
    Posts: 8,663

    blowby
    Member
    from Nicasio Ca

  19. jimmy six
    Joined: Mar 21, 2006
    Posts: 16,774

    jimmy six
    ALLIANCE MEMBER

    I thought they were repoping them. Get it for the tags and numbers...
     
    tb33anda3rd likes this.
  20. fastcar1953
    Joined: Oct 23, 2009
    Posts: 4,087

    fastcar1953
    Member

  21. mgtstumpy
    Joined: Jul 20, 2006
    Posts: 9,268

    mgtstumpy
    Member

    I'd use a hydraulic porta-power with a rubber head, I've repaired worse than that.
     
    kidcampbell71 and chryslerfan55 like this.
  22. oldiron 440
    Joined: Dec 12, 2018
    Posts: 3,837

    oldiron 440
    Member

    Body sitting open like that I can't help but think the lower half is all rust.
     
  23. TCATTC
    Joined: Oct 12, 2019
    Posts: 283

    TCATTC
    Member

    Every piece of those Chevy cabs are available
     
    chryslerfan55 likes this.
  24. 56sedandelivery
    Joined: Nov 21, 2006
    Posts: 6,694

    56sedandelivery
    Member Emeritus

    Just leave it the way it is, and join "another type" of site, if you know what I mean. Something about rats or rods or something. Second thought, don't do that! I am Butch/56sedandelivery.
     
  25. Also looks like the lower left rear of cab was crushed onto the frame as well. That one's a mess!
     
  26. Why would you want to?:confused: There are alot better ones out there. It looks like something I ran over in Afghanistan.:cool:
    On the move Afghan.jpg
     
  27. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,672

    Mr48chev
    ALLIANCE MEMBER

    Well I am going to say fit the door gaps so they are as close to perfect as you can get and get another top and cut yours off and weld that one on the same way a guy would do if he was chopping the top but it won't be chopped.

    A guy gave me this top about ten years ago and if you were close enough to drive and get it you could have it for the same price, it is a tad rough but if it was sandblasted it would be pretty fixable.
    That is what I am going to suggest, go find a really decent bare cab or find a five window cab that is rusted away at the bottom but has a nice top and replace the top.

    The cab in my avatar was a replacement cab off a truck I bought out of a neighbors field because my original cab was tweaked so bad from a wreck that I couldn't get things to fit right.

    True yours can probably pushed out with a porta power and some serious work but you may end up pushing it out of shape in other places if you do go that way. If you decide to push it out, get the door gaps right, brace the living daylights out of the cab so the gaps don't move and then do your pushing.
    IMG_9966 (3).JPG
     
    TFoch, tb33anda3rd and Desoto291Hemi like this.
  28. It looks like a time for a HAMB relay. Get that top, it will save you time, effort, and aggravation.
     

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