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clutch and 3 speed tranny repair

Discussion in 'The Hokey Ass Message Board' started by rv56, Nov 6, 2009.

  1. rv56
    Joined: Jun 25, 2009
    Posts: 20

    rv56
    Member
    from Azusa, Ca

    Hi everyone, I have a 1957 150 4 door sedan with a 235 and standard 3 on the tree 3 speed . I am getting a horrible whining noise after releasing the clutch in 1st and 2nd but not in 3rd but that goes away once i enagage the clutch.
    My plans are to replace the clutch assy and would like to know if there is anything any of you may have come across that may not be in a manual. I have changed the clutch in a '67 mustang but never on the chevy. By checking out the manual it does not seem to difficult but thought I would check with all of you before I start.
    Since I am having to remove the gear box i thought about getting it serviced since it pops out of 2nd gear once in a while, so does anyone know of any place around the San Gabriel Valley area here in Southern California that they would recommend to take it?
    So that's it and if anyone could help me out with this I would greatly appreciate it and/or if you have any suggestions on things that i maybe overlooking or could be done while everything is apart, please let me know of that also.
    Thank you everyone.
    Ruben
     
  2. REM/Mo
    Joined: Feb 24, 2008
    Posts: 281

    REM/Mo
    Member
    from Missouri

    Sounds tro me like a tranny problem instead of clutch.
    In 1st and 2nd the power flow is through the counter shaft and in 3rd it is straight through.
    1st and 2nd put pressure on the input bearing as well as the counter shaft bearings and the gears to get the gear reduction. 3rd puts little pressure on anything and just transfers the power straight through the main shaft.
    Check the tranny bearings carefully. Especially the input bearing.
     
  3. powdercoater46
    Joined: Oct 27, 2009
    Posts: 246

    powdercoater46
    Member

    Definately have your tranny replaced or reboped. And don't forget to replace the throwout bearing and make sure you have about 3/4 inch of freeplay in the pedal adjustment so the bearing completely releases from the pressure plate. Oh, and replace the pilot bushing in the end of the crankshaft too! Grease it up before putting the tranny back in.
     
  4. You probably have one of those "peanut" 3-speeds. I always replaced them with fully synchronized boxes from newer cars or pickups. The repair bill on your existing box will probably exceed finding something stronger and cheaper used.

    You should be able to retain the column shirt or change it to a floor shift.

    Bob
     
  5. i had grinding into 1st and 2nd but not third. sometimes it would slam like i hit something. after checking everything, finally kept working the free play in the clutch pedal and now, no problem. it took a lot of time working that pedal adjustment, but it fixed the problem. early on i had a whinning noise as well.
     
  6. squirrel
    Joined: Sep 23, 2004
    Posts: 59,167

    squirrel
    Member

    a grinding noise shifting into gears is from the clutch not releasing. A whining noise from the trans in 1st and 2nd is caused by bearings or gear problems. I agree that problem here is most likely the trans, and also agree that finding a good used trans is a good solution
     
  7. onlychevrolets
    Joined: Jan 23, 2006
    Posts: 2,307

    onlychevrolets
    Member

    and cheeper than a rebuild. We rebuild transmissions and its nothing for manual transmission to need six hundred dollars worth of parts... a bearing kit can cost $300.00...all this is without labor charges too....
     
  8. jpm49c
    Joined: Nov 23, 2006
    Posts: 397

    jpm49c
    Member

    You can buy an old used 55-57 three speed from $50 to $150 if you look around. Just take off the side cover and check the gears.
     
  9. squirrel
    Joined: Sep 23, 2004
    Posts: 59,167

    squirrel
    Member

    ...and turn the input shaft in each gear, and feel how smooth the bearings are
     
  10. That too. I love opening up junkyard boxes, you never know what you'll find. I look at the blocking rings, synchros, shift forks as well. I found one of those old non-synchro boxes that sounded like a maracas with the counter shaft blown out of it.

    Check the link below, it gives a good idea of what a Saginaw is all about.

    Bob

    http://www.student.bfit.edu/automotive/Saginaw 3 spd Manual reduced.pdf
     
  11. fordcragar
    Joined: Dec 28, 2005
    Posts: 3,198

    fordcragar
    Member
    from Yakima WA.

    I've rebuilt a lot of the 55-64 3-speeds and I'd vote for replacing it with the later Saginaw 3 or 4 speed.
     
  12. rv56
    Joined: Jun 25, 2009
    Posts: 20

    rv56
    Member
    from Azusa, Ca

    So with the 235 and 3:55 gearring in the rear the Signaw 3 or 4 speed would be a good match for street and freeway driving?

    Hey thanks for all the info and advice everyone i really appreciate it. will keep you informed on the progress.
     
  13. squirrel
    Joined: Sep 23, 2004
    Posts: 59,167

    squirrel
    Member

    high gear with the original trans, or the saginaw 3 or 4 speed, is all one to one. with 3.55 gears you'll be turning some rpm at highway speed, but you should be able to go about 70 mph at around 3000 rpm depending on tire size
     
  14. fordcragar
    Joined: Dec 28, 2005
    Posts: 3,198

    fordcragar
    Member
    from Yakima WA.

    If you go with the 4-speed and get one of the Saginaws with a lower first gear (3.12 or lower) then bump the rear end gears to a 3.33, you'll get highway speeds at a lower RPM. With the lower first gear, you'll still have snap off of the line.
     
  15. Truckedup
    Joined: Jul 25, 2006
    Posts: 4,660

    Truckedup
    Member

    So you're telling a guy with somewhat limited experience to swap to a different style of trans cause the one he's got is worn.A switch to a Saginaw 3 spd will require different tranny shift arms and likely reworking the column shift linkage.The front driveshaft yoke will need to be swapped to the Saginaw spline type.At least the trannys are the same length.And who's to say the Saginaw won't have worn bearings or leaky seals and need some work done on it?As mentioned,the old 3 speeds should be easy to find and a stock 235 6 is gonna be hard pressed to break one unless you're a teenager.
    If you don't mind a floor shift,switching to a 4speed saginaw is a nice upgrade.
     
  16. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,541

    Mr48chev
    ALLIANCE MEMBER

    I'd go with the later full syncro three speed as BobSS396 suggested. One should be pretty easy to find in a 70's or so Chev or GMC pickup. I've had one in my 48 for about 20 years and it is smooth and trouble free. Unless you are anal about "keeping it all original" rebuilding the stock 3 speed will soon run into big bux as OnlyChevrolets stated.
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  17. squirrel
    Joined: Sep 23, 2004
    Posts: 59,167

    squirrel
    Member

    if you get a saginaw from a 70s pickup, be prepared to either turn down or replace the front bearing retainer, as it could be too large OD.

    Easiest way to fix it would be to luck into a good used trans from a tri 5 chevy....there are some folks who take out perfectly good ones, to replace them with some other newer trans.
     
  18. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,541

    Mr48chev
    ALLIANCE MEMBER

    I forgot that part, I'm running a V8 pickup bellhousing that mounts on the crossmember.

    Obtw if you can swap out the clutch in a Mustang the 57 clutch should be pretty much a cakewalk except that with the six cylinder bellhousing you have to slip the clutch and pressure plate out the bottom of the bellhousing. You might feel that you need three hands at some time though. It helps to have the pilot shaft close at hand and ready to stick in through the disk to hold it up in place while you start the pressure plate bolts. AND install all of them before you tighten any of them up all the way.
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  19. I'm partial to using the truck bellhousings myself. They have the drop-out bottom and the ears for the frame mount. Truck bell, clutch, tranny, etc. one stop shopping.

    Bob
     
  20. squirrel
    Joined: Sep 23, 2004
    Posts: 59,167

    squirrel
    Member

    the original 55-57 car bellhousing has the correct ears for the car, as well as the removable bottom cover....the truck bellhousing has a single 1/2" bolt hole at each ear, the car version has two smaller holes, that work with the stock mount.
     
  21. rv56
    Joined: Jun 25, 2009
    Posts: 20

    rv56
    Member
    from Azusa, Ca

    So many ways to go but will have to decide soon. I do agree that with the cost of rebuilding the original 3 speed (about $585) i could get something better.
    I had talked to Patrick from Patricks Antique Cars and his input was to go with a saginaw 4 speed but will have to change to floor shifter.
    Hey thanks for everyones help and input. Will go through all the comments and see what comes out.
    Ruben
     
  22. Vetteman61
    Joined: Oct 28, 2008
    Posts: 253

    Vetteman61
    Member
    from Tennessee

    Transmission: When you are putting that clutch back in, install the clutch fork BEFORE you get the pressure plate lined up and bolted to the flywheel.
    As mentioned, the flywheel clutch and pressure plate drop out the bottom before the bell housing comes off. It's a pain to do alone. I have had to take mine apart 5 times since owning my car and I CONTINUALLY forget to put the blasted clutch fork back in. The last time I did eventally get it back in without taking it all apart, but I had to remove the pivot that the clutch fork mounts to by unbolting it.
    You'll have to spin the motor quite a bit to tighten all the bolts up evenly on the pressure plate so leave the spark plugs out of the engine while you're doing this and it will make turning the engine much easier.
    Just once more: bolt the flywheel up, clip the clutchfork on, then put the rest in and then you won't have to spend a weeks paycheck in the wife's swearjar.
     
  23. 56sedandelivery
    Joined: Nov 21, 2006
    Posts: 6,694

    56sedandelivery
    Member Emeritus

    Unless this is a restoration type of car, ditch the old 3-speed Muncie trans and swap in a 3-speed Saginaw. I'm sure someone over on ChevyTalk.org has done it and KEPT the stock shift linkage. Your rear end gearing should be 3.70:1, good enough for street/freeway, but if you could find a 3-speed with overdrive, that would be the best way to go. If you're not concerned about swapping to a floor shift trans, then go with a 2 ring Saginaw 4-speed or the MOPAR provided A833 3-speed with integral manual overdrive (used in Chevrolet/GMC trucks). I'm "old school", so 5 and 6 speed transmissions would'nt even get conscidered. If you want to keep the stock 3-speed, just swap to a good used one, P.M. me, I can probably help you out. I have a friend that deals in 55-57 Chevrolet Cars AND Parts. Butch/56sedandelivery.
     

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