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custom w/s

Discussion in 'The Hokey Ass Message Board' started by bct, Mar 5, 2010.

  1. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    Started to think about a custom w/s....
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    Last edited: Mar 5, 2010
  2. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    [​IMG]
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    One side done..... with patterns so the driver’s side will go fast...
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  3. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    [​IMG]
    Cut out and patch the vent next...
    Other side...
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  4. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

  5. evolvo
    Joined: May 18, 2009
    Posts: 144

    evolvo
    Member
    from Seattle

    Very nice work, lookin good!! I'm very curious about that scribe in the photo, could you post up some photos of it along with where you got it and/or a part #?
    Thanx
     
  6. N8B
    Joined: Sep 28, 2009
    Posts: 476

    N8B
    Member

    Love the fact that your making it from scratch by yourself!
    Great documentation and tech!
     
  7. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    thanks....the scribe is for log buildings...
     
  8. Master of None
    Joined: Dec 18, 2009
    Posts: 2,279

    Master of None
    Member

    Nice work! What are you going to use for glass?
     
  9. Looks good. New project? I don't seee any carved fists?;) all in jest man.......
     
  10. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    thanks, safety glass ....its made flat ....thats why i started with the 1/4"wood ....i will make the center tomorrow....
     
  11. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    they are there...want me to read them for ya...:eek:
     
  12. FWIW, when i did my old T, I bolted the posts on like yours will be and simply used modern 3M glass adhesive to glue the glass in. Was fine until I jacked one side up too high and cracked it from cowl twist :eek:. Still works tho.
     
  13. Master of None
    Joined: Dec 18, 2009
    Posts: 2,279

    Master of None
    Member

    Wasn't sure if you were going with a 1 piece glass of a v-butt. If you were going 1 piece was going to ask where you were getting made.
     

  14. Uh, any good glass shop!?:rolleyes:
     
  15. Master of None
    Joined: Dec 18, 2009
    Posts: 2,279

    Master of None
    Member

    Not too many options in Iowa lucky to find one that will cut flat glass in a pattern you made,and have it come out in the right shape.
     
  16. No offense but I highly doubt that. There are good glass guys all over the country.
     
  17. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    i'll make the center like the sides but with a "duvalle" style peak....

    good to know about the crack in the w/s ....never thought of it....i will be just polishing the bottoms and the top edges and glueing the sides, so i guess cowl twist would be a concern..
     
    Last edited: Mar 10, 2010
  18. Yup, thats how mine was. got carried away with the floor jack DOH!
     
  19. captainjunk#2
    Joined: Mar 13, 2008
    Posts: 4,420

    captainjunk#2
    Member

    nice work on the windshield , frame
     
  20. fitzee
    Joined: Feb 26, 2003
    Posts: 2,862

    fitzee
    Member

    I like that it has flow to it.Most home made posts are straight.This is something to keep in the back of my mind.
     
  21. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    thanks again ...i'm off to the shop for the center ......stay tuned...lol
     
  22. Jethro
    Joined: Mar 5, 2001
    Posts: 1,954

    Jethro
    ALLIANCE MEMBER

    Damn ! Nice work Garrett!
     
  23. Ralph
    Joined: Jan 8, 2004
    Posts: 295

    Ralph
    Member

    Great Tech! Exactly what I'd like to do on an old cowl I've got. Did you just flatten round tubing for the outer parts? Also, I don't see a slot for the glass. Did I miss something?

    Oh, that windshield adhesive is pretty strong structurally. Glass installers also use a sticky tape type stuff they wrap around the glass edge, then tap the frame on gently. Might be more forgiving. It's used to put the side windows into the channel.
    Ralph
     
  24. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    thanks guys ....lots of canadian support eh

    The beauty of this template is you can fold it along the tape line to cut both sides at once and keep everything symmetrical
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    Center piece
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  25. Pic links no worky
     
  26. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    are they working now?...my puter has got aids
     
  27. I used a T-7840-H winshield rubber from Snyders on the bottom of mine to seal it. It is a lower case h shape and it went on upside down. Just a couple bucks and allowed some space between the glass and body.
     
  28. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    the round side is 3/4 (1"od)black pipe and the rest is 1/2 x1/2 x1/16"....i cut the channel in with zip cut...pretty easy...
     
  29. bct
    Joined: Apr 4, 2005
    Posts: 3,192

    bct
    Member

    thanks, i might make a bottom channel... duvalle style....i've seen some aftermarket cast w/s stanchions that the polished edge sits right on the paint....i'm not sure yet what i'll do...i have plenty of other rust issues to take care of while i think it over
     

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