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Technical Diff Rebuild or reinstall?

Discussion in 'The Hokey Ass Message Board' started by Maxwise, Oct 14, 2024.

  1. Maxwise
    Joined: Mar 30, 2019
    Posts: 16

    Maxwise

    Morning All,

    Pulled the rear differential from 55 Chevy truck. Other than gunk, some surface rust on the ring gear. Everything sounds and looks pretty good.

    I am on the fence if I should rebuild this sucker, bearings and all, or clean and reinstall and see how she drives. No grinding on bearings. No rust on the bearings. The pinion seal needs to be replaced though.
    Open to suggestions. Oh yes, it all looks original. And evidence of a rebuild in the way past.
     

    Attached Files:

    Tow Truck Tom likes this.
  2. Wanderlust
    Joined: Oct 27, 2019
    Posts: 1,018

    Wanderlust

    Re- seal and run it, you’ll know before long if it needs rebuilt, but I think it’s fine
     
    427 sleeper and X-cpe like this.
  3. TexasHardcore
    Joined: May 30, 2003
    Posts: 5,561

    TexasHardcore
    Member
    from Austin-ish

  4. Budget36
    Joined: Nov 29, 2014
    Posts: 15,041

    Budget36
    Member

    Not trying to talk you into anything or spend $$, but if you’re comfortable with the 3.90’s, run it. But if you’d like more legs for the highway, snoop around for the early/mid 60’s GMC rear ends, lot more selection of ratios available than what Chevrolet offered for your truck.
    I never looked into the early to mid 60’s Chevrolet rear ends though, might have choices there as well.
     
  5. Beanscoot
    Joined: May 14, 2008
    Posts: 3,546

    Beanscoot
    Member

    Looks like it has "high performance oil retention pockets" on the gear tooth faces, I would also run it as is to see if they actually matter.

    upload_2024-10-14_12-51-52.png
     
    427 sleeper likes this.
  6. lostone
    Joined: Oct 13, 2013
    Posts: 3,463

    lostone
    Member
    from kansas

    I'd run it. ....

    ...
     
    427 sleeper likes this.
  7. chicken
    Joined: Aug 15, 2004
    Posts: 660

    chicken
    Member
    from Kansas

    Has enough pitting to make noise, but I've seen worse that ran quiet. I'm with the others...run it and see. Odds are in your favor.
     
    Toms Dogs and 427 sleeper like this.
  8. pirate
    Joined: Jun 29, 2006
    Posts: 1,230

    pirate
    Member
    from Alabama

    Well everything is easier right now with it being clean rather then installing, lubing, running then having to disassemble, clean again etc. At a minimum I’d replace pinion seal and check the ring gear/pinion mesh with some gear marking compound. Usually you see some wear pattern on the ring gear/pinion gear even if it has some surface rust after clean up.
     
  9. X-cpe
    Joined: Mar 9, 2018
    Posts: 2,225

    X-cpe

    You know if you just replace the seal and re-install it, you will be giving up the opportunity to start an amazing string of 'while I'm at its'.
     
    Last edited: Oct 17, 2024
  10. TA DAD
    Joined: Mar 2, 2014
    Posts: 1,565

    TA DAD
    Member
    from NC

    I would run it as is, you can see the wear pattern in the photos. That looks good to me. That rusty gear set would need to be replaced if you were doing a rebuild on it. Surely you would not put that gear set back in.
     
    arse_sidewards likes this.
  11. Budget36
    Joined: Nov 29, 2014
    Posts: 15,041

    Budget36
    Member

    I bought a D44 from under a pickup sitting on a pad for who knows how long. When I got it home and popped the cover off, water and oil came out.
    The ring gear had rust on it from sitting in the water.
    I wire brushed it off. 10-12 teeth were fairly pitted.
    Put new bearings in it, clutch pack, shim kit, rear was quiet and a new vehicle.
    Luck or one in a million? Dunno.
     
  12. TA DAD
    Joined: Mar 2, 2014
    Posts: 1,565

    TA DAD
    Member
    from NC

    Different strokes for , well you know.
     
  13. TRAVLR
    Joined: Jul 18, 2022
    Posts: 194

    TRAVLR

    ^^^^^^
    You can always put louder exhaust on the truck... That makes any gear whine go away. LOL.
     
  14. X-cpe
    Joined: Mar 9, 2018
    Posts: 2,225

    X-cpe

  15. Worst case is it’ll make some noise, I bet not enough to notice
     
    427 sleeper likes this.
  16. Toms Dogs
    Joined: Dec 16, 2005
    Posts: 863

    Toms Dogs
    Member
    from NJ

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