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Hot Rods From Troubleshooting Wiring to Ignition Hell

Discussion in 'The Hokey Ass Message Board' started by osage orange, Aug 2, 2025 at 6:05 PM.

  1. I've been working on this 1929 Model A truck for 51 years and counting and have finally come to the point of starting up the engine, a 351 Windsor that I decided to retain the Duraspark II ignition. It is among the last things electrical that I've tackled, but I've spent the last nine months studying how to meld the 1977 ignition system with the Rebel Wire 9+3 harness that I'm using. I've still got some parking and emergency hazard light issues to troubleshoot, and I'll figure that out.
    But today I put in the spark plugs, installed the ignition wires, hooked up the coil and . . . nothing. The starter spins the engine, the firing order is correct for the 351 (1-3-7-2-6-5-4-8), but no spark.
    Now a couple of weeks ago, before installing ignition wiring, water or fuel, I spun the starter for a couple of turns to get the engine at TDC. I had the plus and minus wiring to the coil attached and saw spark in the coil wire hole that connects to the distributor and felt a very warm coil soon after doing this. Did I fry the coil or the ECM? I've heard over and again how sensitive and vulnerable these ECMs are, and read that the aftermarket versions are generally poor so I ponied up for the Motorcraft version. Where do I begin to find out the issue? I know mechanical things and understand the old points ignitions but this has me baffled.
     
  2. squirrel
    Joined: Sep 23, 2004
    Posts: 59,230

    squirrel
    Member

    So...you had the primary side of the coil connected, but not the secondary side? So the coil was making 20,000 volts, with nowhere to go to, except the wires that go to the electronic module?

    It's possible you fried stuff.

    You always need the secondary side connected to a spark plug, or ground, when you power up the ignition system.
     
  3. Thanks, Squirrel. I'll swallow hard and shell out more dough on a new ECM, which I think is the most likely part to have gone south. I also need a new adapter for the distributor. The Standard I bought is wobbly - not a good sign in my book. Yesterday I filled the radiator and engine with water and had to pull and re-seal the leaky thermostat housing. This morning I put 5 gallons of gas in the new tank and had a leaky rubber band gasket at the sender opening. Fixed that before the ignition fiasco. Two steps forward, one step back.
     
    2OLD2FAST and twenty8 like this.
  4. Ain't hot roddin' fun?!!
     
    dirt t, osage orange and 2OLD2FAST like this.
  5. twenty8
    Joined: Apr 8, 2021
    Posts: 3,438

    twenty8
    Member

    Hey, good news. You're heading in the right direction.:)
     
    osage orange and Doublepumper like this.
  6. Getting there isn't half the fun sometimes. Overcoming setbacks makes for a good story - later. You all make the journey worth it.
     
    twenty8 likes this.
  7. Rickybop
    Joined: May 23, 2008
    Posts: 10,495

    Rickybop
    Member

    Sometimes I think stuff stops us for a reason. Gas leaks and stuff are scary. We want you to be safe. I know you wanna get the engine running. You're right there. And it's exciting. But take a breath. And take the down time to check things you might not have otherwise.
    At the same time...
    Can't wait! Take a video! :)
     
    osage orange likes this.
  8. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,655

    RodStRace
    Member

    osage orange likes this.
  9. You got more patient than I do. I know it’s spelled wrong but that’s the best the IPad could do.
     
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  10. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,581

    Mr48chev
    ALLIANCE MEMBER

    I'll be blunt, that Damned Dura spark would have been gone the first day I had that engine. As with everything Ford in the years that engine was built there are too many eithers, ors or iffs. I'm thinking that there are three modules depending on the color and design of the plugs.
    I worked in one shop when those were new that wouldn't even touch them. The owner's standard excuse was that he didn't have the special Ford test equipment to test or work on them and sent them to the dealer. They were headaches when new and now that wires are worn out and deterioriated they are big headaches.
     
    osage orange likes this.
  11. Once upon a time our WI branch sent over a piece of equipment they couldn't get running. It had a Ford industrial engine with Dura spark. Decided it was the box; but nobody could find module that matched. Did a little research and rewiring and got it running a with an old HEI module I had laying around. Seems to me HEI module are less sensitive and cheap to buy.
     
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  12. Deutscher
    Joined: Nov 12, 2024
    Posts: 137

    Deutscher
    Member
    from Germany

    That's what we did, even with the new ignition module there was no spark, we removed the old box and installed a HEI module and the engine started.
    Greetings Harald
    2025030710185500.jpg
    I corrected it, thanks
     
    Last edited: Aug 3, 2025 at 6:28 AM
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  13. ^^^^^^^translated
    We did that, even with the new ignition module there was no spark, we removed the old box and installed an HEI module and the engine started.
     
    Deutscher likes this.
  14. Last edited: Aug 3, 2025 at 1:10 PM
    osage orange likes this.
  15. I don't think you're blunt, I think you're right and frank enough to call a spade a damned dirty shovel. I'm going to replace the module one more time and if that doesn't get it, I'm gonna shoot for HEI or something even simpler.
    You remember back in the day when Ford's tagline was, "Ford has a better idea?" Well, no, they didn't. They had a bad idea as far as function and reliability was concerned, but probably a great idea as a way to sell replacement parts.
    Thanks again, guys, for chiming in. Hotrodding is an adventure, isn't it?
     
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  16. Kerrynzl
    Joined: Jun 20, 2010
    Posts: 3,558

    Kerrynzl
    Member

    upload_2025-8-4_9-11-47.png

    From points to duraspark conversion
    upload_2025-8-4_9-14-55.png



    Personally I would convert to points and use the Ford TFI [way better than the Duraspark or HEI module]



    @Deutscher
    The HEI module has rotor phasing issues [with points conversions] they trigger when the points close, instead of when the points open.
    The backyard butcher method is to clock the dizzy cap BUT you can use a simple transistor instead.
    upload_2025-8-4_9-24-1.png
    upload_2025-8-4_9-28-2.png
     
  17. I swapped out the Duraspark box, for an HEI module a couple of years ago. Pretty simple, and smaller.
     
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  18. saltflats
    Joined: Aug 14, 2007
    Posts: 13,242

    saltflats
    Member
    from Missouri

    I have a tester that will test those modules.
     
    osage orange likes this.
  19. 1971BB427
    Joined: Mar 6, 2010
    Posts: 9,673

    1971BB427
    Member
    from Oregon

    You do have that correct firing order counter clockwise right?
     
    osage orange and Rickybop like this.
  20. Yup 1-3-7-2-6-5-4-8 CCW. I am humbled by all the help and support you all have given me. Saltflats got me through rebuilding the AOD and I am finally on the verge of setting up the TV cable, once I get the engine going and broken in. Lumpy 63 helped me through routing of my lower radiator hose to pump (I got a 1/4" clearance between hose and fan belt!) Man, I shoehorned that 351 Windsor engine in so tight that I've got 3/8" between the fan and the radiator. I got to build a shroud, though, as the 13" fan sits way low on the radiator. Building a hotrod sure makes you appreciate the details that go into everyone else's hotrod. That's why I go to cruise-ins, not so much to see perfect bodywork and paint jobs but to see how clever every builder is in solving all the challenges they encounter.
     
  21. saltflats
    Joined: Aug 14, 2007
    Posts: 13,242

    saltflats
    Member
    from Missouri

    I could mail you this tester in one of the padded file size flat rate mail. Just need a 9 volt battery to use it. Works on many different brands of the early models electronic modules. The paper work is a little fragile.
     
    osage orange likes this.
  22. If that works for you, I'd appreciate it. You know I'll get it back to you quickly.
     
  23. saltflats
    Joined: Aug 14, 2007
    Posts: 13,242

    saltflats
    Member
    from Missouri

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