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Technical HH Hemi to Chevy Manual issue

Discussion in 'Traditional Hot Rods' started by wdglide, Dec 12, 2023.

  1. wdglide
    Joined: Jun 21, 2009
    Posts: 310

    wdglide
    Member

    I'm hoping to find someone in the process of using Hot Heads Hemi to Chevy Manual adapter.

    The input shaft is bottoming out into the pilot bearing before the ****** is fully mated.

    10CB9665-DC7A-48C8-BC77-8A9B833E71CC_1_105_c.jpg 9F4771B2-4517-4FFD-BCE8-646C2088E2A0_1_105_c.jpg
    This is a 392, TKX and a Chevy II bell.

    This is my second build with this adapter. The last one was fine. All the same parts except that was a TKO. The input shafts are the same. I also verified the length of the input shaft compared to a Muncie.

    My bell is about 6 5/16" deep. I have an Ansen blowproof that I had planned to use. It's even shallower (6.25"). Measuring everything it appears the bell needs to be 6.5" or more.

    I spoke with Eric (HH) he said the bell needs to be 6.5" deep.

    The deepest (standard) bellhousing I can find is 6.45"

    I'm thinking that Hot Heads machining on the flywheel is off.

    There's a couple measurements I would like to get from someone who is not having this issue.

    Thanks.
    Phil
    @philshevlin
     
    Desoto291Hemi likes this.
  2. 6sally6
    Joined: Feb 16, 2014
    Posts: 2,935

    6sally6
    Member

    I would take a grinder and a cutting wheel to the end of the input shaft. We talk'in less than 1/2" right ?!
    That Muncie will never know the difference....YRMV
    6sally6
     
    SS327 and slayer like this.
  3. JohnLewis
    Joined: Feb 19, 2023
    Posts: 660

    JohnLewis
    ALLIANCE MEMBER

    If I read it right you need to add another .05 or more? Can't you just trace the pattern to some metal and make a spacer? Or am I just plain wrong on that.
     
    SS327 likes this.
  4. slayer
    Joined: Jun 5, 2005
    Posts: 2,073

    slayer
    Member

    I agree with 6sally6. I would mock up the whole deal with the flywheel and clutch ***embly to make sure everything else fits properly before making any modifications.
     
  5. JohnLewis
    Joined: Feb 19, 2023
    Posts: 660

    JohnLewis
    ALLIANCE MEMBER

  6. Mr48chev
    Joined: Dec 28, 2007
    Posts: 36,042

    Mr48chev
    ALLIANCE MEMBER

    I'm thinking that if you did some checking that adapter is for a Muncie or Saginaw and not that fine spline aluminum case ? speed. I'm thinking that this spacer and the instructions are the fix eBay item number:321168494932
     
    dirt t likes this.
  7. 1935ply
    Joined: Oct 21, 2007
    Posts: 324

    1935ply
    ALLIANCE MEMBER
    from peyton,co

    Are you using a bearing or bushing? In the picture it looks like it's the splines that are hitting. In my hemi with a muncie 4 speed I used a bushing and it fits in the crank, instead of the flywheel.
     
  8. gene-koning
    Joined: Oct 28, 2016
    Posts: 5,861

    gene-koning
    Member

    Part of the problem may be the machined hole in the end of the crankshaft. I know some the Mopar V8s that came with auto transmissions did not have the machined hole in the end of the crank machined deep enough for a manual trans.

    Back when we were racing them, we had the input shaft on one of my 4 speeds cut off so it would work, but back then parts were easy to find. These days, I would go with the spacer and longer bolt package.
     
    Truckdoctor Andy and SS327 like this.
  9. wdglide
    Joined: Jun 21, 2009
    Posts: 310

    wdglide
    Member

    Thanks for all the suggestions.

    I was hoping to get the measurements to see what is going wrong before I modify anything. Its a very popular setup that i have used more than once. I hadn’t had this issue or heard of others having it.

    I’ll be using a spacer if I have to. To use the ansen blowproof housing the spacer will be closer to .3”

    Now that Im reaching out, I am hearing that others have had similar issues.
     
  10. dumprat
    Joined: Dec 27, 2006
    Posts: 3,572

    dumprat
    Member
    from b.c.

    A spacer sounds better than modifying expensive parts.
    I used a piece of 1/4" aluminum to get mine to fit. Slightly different set up.
    Desoto hemi-Chevy Lakewood ****tershield- 1/4" spacer-dodge A833 4 speed
     
    wdglide likes this.
  11. Hi Phil,

    The TKX is the issue or more specifically the bell housing. The TKX shaft-mounting surface dimension is 6.71 inch for GM applications. The Muncie/Saginaw is 6.3 inch. Seems like the suggestions for spacer or cutting the shaft are the best/simplest solutions.

    I have a 1953 331 Chrysler Saginaw 4 speed set up with the HHH adapter no issues.
    Don't over think it, it's just a car.
    Joe
     

    Attached Files:

  12. wdglide
    Joined: Jun 21, 2009
    Posts: 310

    wdglide
    Member

    Just trying to figure why. I have another 392 with a TKO (6.71) and same bell housing no issues. I prefer to think things out. Thanks.

    and I have a Muncie that measures 6.625”
     
  13. dave agosti
    Joined: Nov 28, 2019
    Posts: 114

    dave agosti
    Member

    The pilot adapter could be the problem. The original Hemi flywheel had a recess in the crank end. The adapter flywheels have a flat mounting face. the register is in the crank adapter.
     
    rod1, Johnny Gee and wdglide like this.

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