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Technical Horn Brush or Wire?

Discussion in 'The Hokey Ass Message Board' started by Truck64, Aug 1, 2018.

  1. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Horn is suddenly inop in my 64 Ford. Messed around with it and discovered the relay and horn itself works OK. The horn wire exiting the firewall into the engine bay, sounds the horn when grounded. But that wire will not beep continuity to ground with multimeter when horn ****on is depressed. SO, it must be a break in the wire somewhere in the cab correct? There's no fuse for the horn is there? I couldn't find anything. I'll have to look at the diagram but I don't believe so.

    Everything else works. Had a little trouble once in the past with the horn brush itself, the copper deal with the spring. Polished that up shiny and it worked great 100% of the time. Have to do more 'vestigatin, but it looks like the fix will involve dis***embling the column shift, not really a task I'm looking forward to. Am I missing a troubleshooting step here?
     
    chryslerfan55 likes this.
  2. Up to '57, Ford used a wire down the center of the steering shaft to activate the horn. In '58, Ford incorporated the horn wire into the turn signal switch, so to troubleshoot it you'll want to pull the steering wheel. There's a small carbon brush on the switch that contacts the 'commutator' on the steering wheel, make sure that isn't worn away or broken. Worse case, you'll have to replace the turn signal switch. You don't have to tear the column apart...
     
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  3. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Ok to be clear, you're saying there's yet another brush under the steering wheel different than the one in the photo? I pulled this brush out and inserted a drill bit so it would touch the contact at the bottom. It does not show any continuity with the horn wire as it exits the firewall.


    IMG_0438.JPG
     
    Last edited: Aug 1, 2018
  4. Yes, there's another brush between the back of the steering wheel and the turn signal switch. You'll need to pull the wheel to see it. That brush is what's connected to the relay. It may be dirty contacts in the wheel too, so make sure you have continuity between the one in the pic and the contact on the back of the wheel.
     
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  5. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Ok, now I'm tracking. Never noticed the other brush before I guess. Pulled the steering wheel, the brush that contacts the commutator on the underside has gone on to its reward. Maybe could solder in another wire, depending how much they want for the little *******s retail. Are they both identical you think? Thanks for the help, made it easy.
     
    Last edited: Aug 3, 2018
  6. It's been a long time since I've been in one of those, but IIRC the brushes are very similar if not identical. I don't know if those are available separately, they may only come with a new switch. But I'm pretty sure this is a 'generic' part that could be robbed from most any '60s/'70s Ford turn switch.
     
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  7. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    And they want $20 for 'em. Jeeze. I'm not poor, at least not yet. I'm going to attempt Open Horn Ring Brush Surgery, and see if I can't make it work.

    IMG_0440.JPG

    Anything else I should be doing with the wheel off? Maybe grease the turn signal cam ***embly &c? Thanks again.
     
    Last edited: Aug 1, 2018
    1964countrysedan likes this.
  8. working on getting the horns working on my 64 f100 as well , but cant remember how and where they were mounted on the rad support .
    any chance of a photo or 2 if yours are original ??
    thanks
     
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  9. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Only had the one horn in this version.

    IMG_0448.JPG
     
  10. Thanks .
    My brackets may be wrong .
    Owned the truck 30 years now .
    Finally decided I should have a horn ,
    Getting too old and lazy to give the finger anymore .
     
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  11. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Well. don't rush into anything... think it through!
     
  12. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Success! The open-horn brush surgery went well, M.O.C. OK.
     
    Last edited: Aug 2, 2018
  13. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    And BTW if you happen to lose the spring on the floor of the garage - a ball point pen, the kind that clicks has one just like it, works slick as hell. Ask me how I know
     
  14. 51504bat
    Joined: May 22, 2010
    Posts: 5,691

    51504bat
    ALLIANCE MEMBER

    How long did you look for it before you gave up?
     
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  15. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Ha! Yeah, about 10 seconds. That was the second time. Little @&@#!!}\!!er
     
  16. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Celebrated too soon. Went out a week or so ago, and the horn inop again?? So I pulled the steering wheel again, and shined up the lower brush contact surface. Put it back together and worked OK. Now it's inop again??

    All I can think of is something is horked in the turn signal switch, but it's so simple can't really see how.
     
    chryslerfan55 likes this.
  17. 54vicky
    Joined: Dec 13, 2011
    Posts: 1,599

    54vicky
    Member

    Joe I sent you a PM Barry
     
  18. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Aww, that's sweet!

    IMG_0677.GIF
     
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  19. 54vicky
    Joined: Dec 13, 2011
    Posts: 1,599

    54vicky
    Member

    sorry I meant another Joe:oops: nothing personal :D:Dgoing by date he may not be back it was about his horn locations.still trying to get my head around the fact that there is more than one Joe in the world:rolleyes:
     
    Last edited: Sep 7, 2018
    chryslerfan55 likes this.
  20. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Well I reefed the steering wheel down tighter, and that seemed to help. Maybe that was the problem. Pretty damn tight already, don't want to strip threads.
     
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  21. 54vicky
    Joined: Dec 13, 2011
    Posts: 1,599

    54vicky
    Member

    there is a spec in a manual somewhere good thing.if you strip it MAY be too tight:oops:
     
  22. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Right, it ain't much. I looked it up. 35-55 Ft-Lbs. I cleaned up the taper on both parts with a scotchbrite but it's always needed to be reefed down pretty good to seat fully. The OEM then staked the nut & steering shaft together with a punch. To tighten the nut back to this same point, is far more than 55 pounds torque.
     
    chryslerfan55 likes this.
  23. Did you clean up the face of the slip rings? An ink eraser is good for this.
     
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  24. Truck64
    Joined: Oct 18, 2015
    Posts: 5,325

    Truck64
    Member
    from Ioway

    Yep, used a scotchbrite a little bit on that too, cleaned the crud off with lighter fluid and then a thin coat of NO-OX. I try to go the extra mile on pita stuff, with an eye towards not having to go back in. I don't use the horn too often but when I need it I need it. Startin' to piss me off. I think this fixed it.
     
    chryslerfan55 likes this.
  25. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,618

    Atwater Mike
    Member

    My '55 F100 got a pair of '53 horns from a 6V Vicky parts car, resulting in that marvelous 'Ford Only' sound, pronounced with 12 Volts.
    I 'updated' it a little, with a combination of Cad Eldo b***, Buick Riv tenor, and Olds tweeter.
    Used the Cad relay, now sounds like a Santa Fe Locomotive. Scares the hell out of idiots that ignore my rite of p***age...
     
    Truck64 and jetnow1 like this.

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