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How bout showing the progressive steps on your grill surroun

Discussion in 'The Hokey Ass Message Board' started by Roothawg, Jan 13, 2004.

  1. Roothawg
    Joined: Mar 14, 2001
    Posts: 25,949

    Roothawg
    Member

    I was tinkering with the opening around my new grill insert. I started trying to bend some tubing (conduit) but that turned into a big h***le. It has a couple of bends on the ends approx 45 degree and a slight V in the middle.

    49-54 Chevy guys....show me some pics to help aid the Custom challenged. Not finished pics....progress pics of how you did it.
     
  2. It's not a Chevy, but in the best of Hot Rod, 1949-1959 they show a couple of the Polynesian Olds getting it's grille treatment put in...

    Jay
     
  3. DrJ
    Joined: Mar 3, 2001
    Posts: 9,419

    DrJ
    Member

    I'd like to see a step-by-step on that gril opening done by the HAMBer in Finland. (Sorry forgot the name...)
    That was superb!
     
  4. Roothawg
    Joined: Mar 14, 2001
    Posts: 25,949

    Roothawg
    Member

    That's what started it all Doc...I read his post and started looking at my Fleetline wondering...."Where do you start?"
     
  5. 40StudeDude
    Joined: Sep 19, 2002
    Posts: 9,562

    40StudeDude
    Member

    His HAMB name is "KARTSA"...and he was just on here last week...do a search...then do a drawing of what you'd like the grille surround to look like...then remove the old grille, take some measurments...get some sheet metal (22 gauge) and round rod (I prefer 1/4" cold rolled) and build a framework, then attach sheet metal to that, working one area at a time.
    R-
     
  6. Roothawg
    Joined: Mar 14, 2001
    Posts: 25,949

    Roothawg
    Member

    40, I started with some 1/2" conduit. I thought that might be a good ref. point. I want the opening to be kinda radiused in all directions. It will start about 1/2 way up since the grill overlaps.
     
  7. Plowboy
    Joined: Nov 8, 2002
    Posts: 4,282

    Plowboy
    Member

    I agree with 40 stude. Use the 1/4 inch. It is much easier to bend, you can damn near do it by hand except for the serious contours. It stiffens up just fine when you weld the sheetmetal to it. I used 1/4 inch to make all of the edges on the bed of the spacetruck. It is stiff enough vertically that I don't even have to put in any horizontal braces (like inner fender braces to the frame). Although we are talking about 2 totally different areas of a vehicle, the process of building would be the same.
     
  8. Kartsa
    Joined: Jun 23, 2001
    Posts: 256

    Kartsa
    Member
    from FINLAND

    I'll try,but me english is'nt so good.
    [​IMG]
    [​IMG]

    This time I did not use round rod.That is one way to go and 1/4" is good.
    Numbers mean the sequence of the pieces i made.
    1 First piece is horizontally straight,I weld it to the hood to keep it in place.
    2 This one was a litlle tricky to get it in right shape.Hammering and fitting.
    3-6 A talented guy would do this in one piece,but i have to make four.A litlle english wheel and lots of hammering,welding and hammering.
    I hope this helps some.Sorry,I don't have more pics of the progress.
    [​IMG]
     
  9. I love that thing..and escpecially how the last 'finished' photo has 5:10AM on it..hehe

    [​IMG]
     
  10. Assdragger
    Joined: Jan 28, 2002
    Posts: 819

    Assdragger
    Member

    Jesse James, eat your heart out!

    VERY nice!
     
  11. Roothawg
    Joined: Mar 14, 2001
    Posts: 25,949

    Roothawg
    Member

    Kartsa, that's exactly what I am talking about.

    Thanks

    Root
     

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