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Technical How many circuits do I need

Discussion in 'The Hokey Ass Message Board' started by 50chevytx, Jun 23, 2025.

  1. 50chevytx
    Joined: Feb 4, 2018
    Posts: 82

    50chevytx
    ALLIANCE MEMBER

    50 Chevy with electric wipers, radio converted original, 200amp alt, and vintage air Gen V ac. Battery is in back.
    Has original wiring now and everything works fine ac is one year old and is wired per VA with hot off ignition on terminal, all other ac wires are off battery.
    So how many circuits do I need? Can’t see the need for 18 or more
     
  2. squirrel
    Joined: Sep 23, 2004
    Posts: 59,228

    squirrel
    Member

    Sounds like you need about six.
     
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  3. Budget36
    Joined: Nov 29, 2014
    Posts: 15,028

    Budget36
    Member

    Add in for lights, that would be two? more? Then a few extra if something else was to be added.
     
  4. 50chevytx
    Joined: Feb 4, 2018
    Posts: 82

    50chevytx
    ALLIANCE MEMBER

    Looking at a 12 circuit, that too many?
     
    firstinsteele likes this.
  5. 5window
    Joined: Jan 29, 2005
    Posts: 9,887

    5window
    Member

    I would venture no car builder ever said " I have capacity for too many circuits.". Go with 12.
     
  6. squirrel
    Joined: Sep 23, 2004
    Posts: 59,228

    squirrel
    Member

    They all have more circuits than you need. Just beware that you might have a lot of extra wires, if you get a universal harness that is made for adding lots of stuff you don't have.

    good luck
     
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  7. What are you trying to accomplish? Keep in mind that wiring methods changed starting in the early '60s and most aftermarket harness kits reflect those changes, leading to compatibility issues if partially rewiring an early car. One thing is a new harness will have smaller wire than your existing 6V system, possibly introducing excessive voltage drop on most circuits unless you purchase a '6V' harness. You may want to read this... https://www.jalopyjournal.com/forum/threads/wiring-101.843579/ ... before making any decision.
     
    Last edited: Jun 23, 2025
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  8. 50chevytx
    Joined: Feb 4, 2018
    Posts: 82

    50chevytx
    ALLIANCE MEMBER

    Sorry i didn't say it already 12 volts. I will probably have to pull the AC to change expansion valve.
    If I do thought it would be a good time to put in new wiring and a Classic Instruments cluster
    this is the harness I'm looking at
    12-circuit-universal-wiring-harness
     
  9. 54ForSale
    Joined: May 20, 2025
    Posts: 2

    54ForSale

    On my 54 sedan, I used a 12 circuit similar to the one in the link provided. There was extra wiring that wasn't necessary, but I just coiled it up under the dash. Always better to have more room to expand in the future.
     
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  10. blue 49
    Joined: Dec 24, 2006
    Posts: 2,078

    blue 49
    Member
    from Iowa

    Put a barrier strip near the panel and wire the extra wires to 1 side of it. In the future, if a circuit is added, just link to one that has the proper size fuse in the panel.

    Gary
     
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  11. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,649

    RodStRace
    Member

    Long running thread.
    https://www.jalopyjournal.com/forum/threads/wiring-101.843579/
    I'd suggest that you layout exactly what you have and want. Where the fuse block will go, then each part that gets power. Have it on paper in front of you. Then call the companies you hope to use, preferably more than 1 or 2.
    Get their input and compare what they say you need as far as wire, protection, circuit numbers, and how well the tech line can handle any questions. Are you planning on reusing old switches, bulb sockets and other OE components?
    In other words, spend a bit of time getting informed and then making the decision. You may get a consensus here on the title question, but now is the time to learn, before you buy.
     
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  12. ^^^^ exactly what Rod said. Adding to that, gauges- ammeter or volts? Cloth wiring or PVC? Once you have all of the info, draw it out on paper and contact the wiring companies. 12 circuits should do it. Do some research- some kits label their wires about every 6 inches, some don't. How is the fuse block made, type of fuses, and are the fuses labeled? Are relays built into the fuse block?
    I have used Ron Francis, Rebel, Painless, DIY, and others. Recently bought a cloth covered Speedway Motors 12 Circuit to use in one of my Buicks.
     
    RodStRace likes this.
  13. 05snopro440
    Joined: Mar 15, 2011
    Posts: 2,851

    05snopro440
    Member

    Keep in mind that an advertised 12 or 18 circuits counts everything you didn't include, lights, signals, horn, gauges, etc.

    Make a list of what you need and go through the instruction manual of the kit you're looking at to see if it's big enough. You'll be surprised how fast it all adds up.

    Look at the description of one of the smaller painless kits for all that they count as circuits.

    https://share.google/UmsTan6nPyDCptios

    Screenshot_20250624-074456.png
     
    Last edited: Jun 24, 2025
  14. 51504bat
    Joined: May 22, 2010
    Posts: 5,468

    51504bat
    ALLIANCE MEMBER

    I've used 2 Rebel 9+3 kits. One in my '39 p/u and one in my '54 Ranch Wagon. The 9+3 in the '39 was over kill but I got a deal on it at the Big 3 swap meet years ago. The 9+3 for the '54 worked fine. No power windows/locks but a/c. The tech support was great but not sure if anything has changed since Rebel sold. JMO
     
  15. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,649

    RodStRace
    Member

  16. goldmountain
    Joined: Jun 12, 2016
    Posts: 4,819

    goldmountain

    Wiring kits from China have really come down in price so more circuits aren't much of an issue. When you have less than what you need, it is a lot of trouble to add more.
     
  17. 50chevytx
    Joined: Feb 4, 2018
    Posts: 82

    50chevytx
    ALLIANCE MEMBER

    Thanks for all the advise will draw it out before I buy.
     
  18. squirrel
    Joined: Sep 23, 2004
    Posts: 59,228

    squirrel
    Member

    A while back I bought a really cheap wiring kit for an off topic car, and ended up not using it because it was useless. No switched fuses...they were all on one bus. So just be careful that what you buy will do what you need.
     
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  19. I bought a Rebel 9+3 kit before they changed ownership, based on their positive reputation. Cory replaced Jeremy and has been excellent help when I have had a question. I've complicated things by using a Duraspark II ignition, a more compact, later model starter with a built-in solenoid and dividing my dash into two areas: the usual Model A dash centered in the back of the gas tank (fuel gauge, voltmeter, oil pressure gauge, speedometer and horn button where the dash light was); and the overhead console (composed of water temperature, tachometer, transmission temperature, ignition and light switches, hazard switch and indicator lights for left turn, right turn and high beam). I figured the only way I could understand how to wire it was to think like an electron and mentally zip through the wires doing what each circuit needed to do. I've still got some lights to wire up and the turn signal switch but the rest of the system checks out so far.
    IMG_2339.JPG
     
  20. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,401

    gimpyshotrods
    ALLIANCE MEMBER

    I try for four more circuits than what I am installing, or whatever is the next higher available increment available if +4 is not an option.

    For the unused ones, I run them out to a terminal block, and attach them, but leave the fuses out.

    That way, if changes need to be made in the future, they are a screw and fuse away.
     
  21. ekimneirbo
    Joined: Apr 29, 2017
    Posts: 5,148

    ekimneirbo
    Member
    from Brooks Ky

    My suggestion is to buy a "Name" harness and get one that already has any wiring you may want to add in the future. Second, get a copy of Ron Francis's catalog. It is a wealth of information done in a simple manner for electrically challenged individuals like myself. This doesn't mean that you have to buy their harness, but it has a lot of "Tips" with excellent explanations. They do make good harnesses and so does Painless Wiring. There are other good harnesses available as well. I would not skimp on price when getting a harness, but you may not need one with provisions for components you will never need. Just remember that having some extra wires available may provide you the ability to add something else later .......even if that circuit wasn't labeled for that kind of an item. Here is an exerpt from the RF catalog.

    Converting  6 Volt.jpg
     
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  22. 50chevytx
    Joined: Feb 4, 2018
    Posts: 82

    50chevytx
    ALLIANCE MEMBER

    Thanks for all the info
     
  23. joel
    Joined: Oct 10, 2009
    Posts: 2,677

    joel
    ALLIANCE MEMBER

    NO
     
  24. joel
    Joined: Oct 10, 2009
    Posts: 2,677

    joel
    ALLIANCE MEMBER

    My avatar has everything you do Except radio and air on 12 circuits. I could have installed the radio; no room in the dash.
     
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  25. I used a 14 circuit Kwik Wire in my Ford. I still have leftover circuits.
     
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