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It's BONDO time!

Discussion in 'The Hokey Ass Message Board' started by Paul, Dec 22, 2003.

  1. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    I sold my house on the island last fall and bought a house on the mainland,
    it still blows my mind how accessable everything is,
    last summer when I wanted to do anything to my car it meant at least one day just getting supplies, now it seems everything is within blocks of my house!

    there's a auto body supply store just five minutes away!


     

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  2. Cool. I'd like to see a pic. of your car******** that Hyundai [​IMG] Think you can make that happen next time you go for supplies?
     
  3. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    some ugly truth before pictures
     

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  4. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    another
     

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  5. briggs&strattonChev
    Joined: Feb 20, 2003
    Posts: 2,237

    briggs&strattonChev
    Member

    lol nice, you shoulda just started sanding right there!
     
  6. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    more
     

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  7. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    and one more
     

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  8. Anderson
    Joined: Jan 27, 2003
    Posts: 7,560

    Anderson
    Member

    Man...I didn't like your car at first (being fenderlss), and then I wasn't sure, but now I definately like it. Nice work man!
     
  9. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    this is being done in real time so bear with me..

    choose your area of attack and strip it of all bolt on***** like so:
     

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  10. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    wash the area down with laquer thinner (I used DP90 for a primer)

    and scuff it with a Scotch Brite pad;
     

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  11. Rocket88
    Joined: Jul 11, 2001
    Posts: 912

    Rocket88
    Member

    What did you use for a roof panel?
     
  12. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    wash it all down with laquer thinner again, always using a clean rag, mix up your plastic, this is not a time for weekness!
     

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  13. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    spread it on, if you have done a half****ed job like mine then you shouldn't have to get much more than an eighth of an inch on there, move smoothly and don't waste time, the stuff will go off!
     

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  14. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    close the shop up, turn up the heat, maybe even put some lights on it if it's cool, clean your tools and go play on the computer or go get a six pack 'cause you want it to set good before you mess with it again.


    more to come..
     

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  15. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    [ QUOTE ]
    What did you use for a roof panel?

    [/ QUOTE ]

    I cut the roof out of the same car I got the rear end out of,

    a '58 Ford Ranchwagon.

    Paul
     
  16. 34Fordtk
    Joined: May 30, 2002
    Posts: 1,690

    34Fordtk
    Member

    Hey man thats "Body Filler" dude!! J/K [​IMG] What did you use Rage Gold?? or good ol "Bondo"brand??
     
  17. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    [ QUOTE ]
    What did you use

    [/ QUOTE ]

    it's a brand I haven't used before, USC, BASE COAT-CLEAR COAT, EXTRA, light weight filler..

    the dude said it would work,

    and it seems to be so far [​IMG]

    Paul
     
  18. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    here it is knocked down with a 36 grit 3M sticky on on my Harbor Freight straight line sander.

    looks like I need to work some high spots down and fill a little more in the lows,

     

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  19. Paul- I like that fugkn CAR!
     
  20. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    in the previous step I established the ridge I want to maintain at the rolled pan, so I repreped the lower area and again spread a nice even layer of filler over it, about an eighth or less here too. I also filled in some of the low areas on the first part.

     

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  21. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    ok last pic for the night,

    applying plastics is a hazardous buisiness the***** lets off some serious***** when it's wet and then you create some pretty deadly dust when you shape it.

    you should do what ever you can to help reduce the amount of exposure.

    throughout this little demo I have worn a mask,

    make sure the one you wear can handle the***** you don't want in your lungs.

    I know no mask made will stop every thing but you can reduce the amount you inhale with safety equipment you can pick up almost anywhere.

    Is it obvious I drank that six pack I went to get while the stuff was curing?

     

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  22. Hackerbilt
    Joined: Aug 13, 2001
    Posts: 6,250

    Hackerbilt
    Member

    Gotta say it for the fiftieth time....that coupe lays down some SERIOUS vibes! It's just so different, but somehow...so right! Real hard to explain but the "feeling" seems universal.
    It's got "IT" for sure!

    Bill
     
  23. What Bill said! Thats a badass car.
     
  24. 34Fordtk
    Joined: May 30, 2002
    Posts: 1,690

    34Fordtk
    Member

    Yeah it is very cool [​IMG],what color are ya gonna paintit???
     
  25. candyman
    Joined: Jun 29, 2001
    Posts: 355

    candyman
    Member

    Paul... you just proved my point! A guy can build a car out of bondo if he wants too! [​IMG]
     
  26. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    just a one picture update,
    sure seems like life gets in the way of hot rodding around the holidays!
    Between everything else going on I was able to get to work on the coupe for a minute today,
    Maybe some real progress tomorrow!?

     

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  27. MercMan1951
    Joined: Feb 24, 2003
    Posts: 2,654

    MercMan1951
    Member

    STOP using the air file! Do it by hand using a longboard! It will take longer, but you'll appreciate the results more! [​IMG]
     
  28. Paul
    Joined: Aug 29, 2002
    Posts: 16,946

    Paul
    Editor

    thanks MercMan1951,

    I have been using the air tools to rough it into shape and doing the final shaping by hand..

    ..........

    as a side note;

    I do try to control the dust too,
    I have a gas heater in my shop and the air tools send the dust everywhere, including into the heater.

    when plastics burn they produce toxic gasses that your mask will not stop...

    Paul








     
  29. Iceberg
    Joined: Jan 5, 2003
    Posts: 424

    Iceberg
    Member

    Man I love the smell of fresh bondo.....hate the friggin' dust though! Slather some more on for me.
     
  30. autocol
    Joined: Jul 11, 2002
    Posts: 589

    autocol
    Member

    i don't think a guy can get too many "attaboys"...

    paul, your car is so cool. i love it.

    i'm actually doing some filler work on my car for the first time, but unfortunately it's my mullet-mobile so i can't really post progress pictures... [​IMG] i can't wait till i've finished this thing, so i can get onto my custom and show you guys some stuff...

    until then, i shall continue to enjoy posts like this...
     

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