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Customs laying a 41 chevy convertible on its rockers....

Discussion in 'The Hokey Ass Message Board' started by kami-cozzi, Jan 13, 2010.

  1. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    so as a young "fabricator" i teamed up with an older fella (i'll refer to him as O.G.) whos into "bombs". the man loves pre-war chevs and accessories, and when i first met him he introduced me to his world. he spoke of a dream to first turn his 1941 chevy convertible, with rotten floors and rockers, into a rocker laying, accessorized, one of a kind beauty, and keep it as STOCK as possible. i was up for the challenge, to both make his dream come true and showcase some of my "skills" if you will.

    here is how the car began..

    [​IMG]
     
    Last edited: Jan 14, 2010
  2. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    now due to the fact the lower portion of the car is worthless, were taking a 2 door coupe and doing damn near what gm did to make these bodies a convertible. the lower quarters are pretty rotten as well, so when the time comes ill section the coupe and the convertible at the belt-line and factory cowl seam to re-produce a stock looking convertible body
     
  3. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    seperating the body from the frame.... this car will never be the same

    [​IMG]
     
  4. resqd37Zep
    Joined: Aug 28, 2006
    Posts: 3,215

    resqd37Zep
    Member
    from Nor Cal

    Looks like you're off to a great start. Keep the pictures coming.
     
  5. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    so heres the convertible floor, i needed the "hump" for the coupe body. under this area are "floor rail connectors" that also act as extra body mounts for the convertible strength. i need to put it in the coupe floor to clear the convertibles massive center crossmember and to utilize the extra body mounts

    [​IMG]

    and heres the stock coupe floor...

    [​IMG]

    and heres the coupe floor with the convertible "hump" and "floor rail connectors/ body mounts"

    [​IMG]
     
  6. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    the purpose of all the floorwork is so that i can mount the coupe body to the frame, to insure all the body mounts line up, i can bolt on all the fenders, hood, doors, yada yada so i AM CERTAIN before i hack this car up it all lines up from the get go.

    itd b stupid to build a car only to realize before paint that the car never lined up from the beginning;

    also i need the entire body together on the frame so i can take all my measurements to see what its gonna take to lay this car on the rocker,

    definately not an easy task.....
     
  7. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    SO after alot of deliberation between me n O.G. about body dropping (sectioning the floor) or sectioning the frame, we decided to go with sectioning the frame. its alot simpler, we wont have issues with pedals, steering, seats, bumpers, radiator and all that other good stuff....

    the only problem is O.G. wants to do this all while keeping the car as stock as possible. no mustang II or rack n pinion on this one. here lies the challenge
     
  8. JoJo O.
    Joined: May 12, 2009
    Posts: 169

    JoJo O.
    Member

    Almost anything looks good "in the weeds"... just keep them pics coming!
     
  9. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    so with the car torn back apart, here lies our 1941 chevy convertible frame, which is a beautiful frame. some convertible fanatics would ring my neck for doin this, but hey to each his own. O.G. has a few of these layin around anyways in case i measured wrong. hahahaha
    [​IMG]


    the game plan is to cut 1 1/2" from the bottom of outer rails, and a lil more from the center section x-member (since it hangs below the outer rails, and needs to sit above the lowest point of the frame when were done)

    heres some view of all the cuts layed out....

    [​IMG]

    [​IMG]

    [​IMG]





    [​IMG]
     
  10. cretin
    Joined: Oct 10, 2006
    Posts: 3,057

    cretin
    Member

    so, what's the plan for the side rails? Cut off the 1 1/2" at the bottom, and then replace the bottom of the "hat"?
     
  11. Sauli
    Joined: Jul 16, 2008
    Posts: 499

    Sauli
    Member

    So You´re taking material off the frame rails of a convertible...? Aesthetic preferences (and the sense of arguing over them) are always one thing, but strictly from a functional standpoint this doesn´t strike me as a very good idea. Sorry.
     
  12. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    the bottom "hat" is getting replaced with 3/16" plate, yes
     
    Last edited: Jan 15, 2010
  13. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member





    im plating the inner rail with 3/16" to add strenght. the center section alone is plenty of strength, but just to be on the safe side....
    <!-- / message -->
     
  14. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    so we cut it.........

    [​IMG]


    notice the far framerail, ive already cut the 3/16" steel to "re-cap" the frame
    [​IMG]
     
    Last edited: Jan 15, 2010
  15. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member

    and simply put it back together. [​IMG]

    [​IMG]





    [​IMG]
     
  16. I like where this is headed, I love bombs! Good job helpin the OG with his dream!! another OG. ~Sololobo~
     
  17. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    I must be missing something here. It seems to me that sectioning the frame in this manner doesn't lower the car. It only, at this stage, "thins" the frame, increasing ground clearance of the frame, assuming stock suspension. If the suspension is dropped I can see where the extra clearance may be useful. But, confused or not, I am interested in seeing where this leads. Your workmanship looks very good, btw.

    One other thing. Knowing how scarce these '41 ragtops are, and looking at the pics, I don't see the severe rust issues in the floor that would seem to be necessary to justify reworking a coupe body instead of just repairing what you have. Grafting the upper body of the conv to the coupe lower shell is a lot of work too. Would it really been any more difficult to repair the rockers in the conv? And when you are done, there is only one body instead of two.

    Ray
     
  18. hotrodhillbilly23
    Joined: Jan 9, 2009
    Posts: 153

    hotrodhillbilly23
    Member
    from Indiana

    It's a California car, so really rusty to them is almost rust free to us in the rust belt! Anyway, looks like nice workmanship, and a cool project! Good Luck!
     
  19. flynbrian48
    Joined: Mar 10, 2008
    Posts: 8,576

    flynbrian48
    Member

    I've had a couple of 40's Chev converts, and the frame is none to stiff stock, let alone trimming an inch off the vertical section of the rails. 3/16 plate on the bottom of the hat will do nothing to stiffen the frame. It looks good, but ultimately won't be as strong as it was originally. The only point in doing this is to enable the car to set on the sheet metal when parked?
     
  20. irondoctor
    Joined: Jan 7, 2007
    Posts: 568

    irondoctor
    Member
    from Newton, KS

    Ok, I thought I was missing something as well.
     
  21. zman
    Joined: Apr 2, 2001
    Posts: 16,783

    zman
    Member
    from Garner, NC

    I'm really feeling that this going down the wrong path.
     
  22. flynbrian48
    Joined: Mar 10, 2008
    Posts: 8,576

    flynbrian48
    Member

    Hey zman, maybe you should explain to this guy how laying a car on the rockers isn't "stance", it's just setting on the frame.:D
     
  23. Chaz
    Joined: Feb 24, 2004
    Posts: 5,016

    Chaz
    Member Emeritus

    I'm underwhelmed.
     
  24. nutajunka
    Joined: Jan 24, 2007
    Posts: 1,464

    nutajunka

    I'm wating for someone to pull a rabbit out of their hat, and then explain the reasoning behind this. You said you want to put it on it's rockers, I'd want the frame to touch first. Anyway carry on, and show us how it's done. Maybe we are to old to think outside of the box?
     
  25. zman
    Joined: Apr 2, 2001
    Posts: 16,783

    zman
    Member
    from Garner, NC

    Hell I'm seeing so much wrong with the way this is going that I'm not even going down that path.
     
  26. kami-cozzi
    Joined: Jan 22, 2009
    Posts: 83

    kami-cozzi
    Member


    ya the point is to lay the car out on the ground pretty much on the rockers. the bottom of frame is about 1/16" lower than the actual rocker, just to slightly "protect" if you will, the body. and I NEVER SAID THIS WAS A "STANCE". the owner wants to lay the car out, its not as simple as taking out some leaf springs or de-arching them, or cutting coils, or throwing on a dropped i-beam. but thank you for the insult non-theless. we put alot of work into the frame and front x-member.
     
  27. zman
    Joined: Apr 2, 2001
    Posts: 16,783

    zman
    Member
    from Garner, NC

    I'm thinking a channel job would have been a better route than risking the integrity of the frame. Take it as an insult if you want. I really don't care, but to think that you aren't gonna get called on something questionable is ludicrous.
     
  28. Well, I'm from So. Cal. and even I don't see a lot of rust on the 'vert body. Certainly not enough to justify cutting the car in half. However, as for the car laying rocker, I can see where he's going and why. If you look at some of the cars from Style Kings C.C., they go for the same look. I would save the 'vert body, but I fear it's too late already. And, I would beef up that frame a little more too.
     
  29. John Denich
    Joined: Nov 20, 2005
    Posts: 2,718

    John Denich

    Ya looks like a LOT of work for nothing!!! Oh well
     
  30. rustypipes
    Joined: Sep 30, 2004
    Posts: 977

    rustypipes
    Member
    from san jose

    Wheres the pics?
     

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