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Let's see some sheet metal shaping

Discussion in 'The Hokey Ass Message Board' started by jhnarial, Sep 16, 2008.

  1. jhnarial
    Joined: Mar 18, 2007
    Posts: 410

    jhnarial
    Member
    from MISSOURI

    Just about got the other fender well done.Just need to scribe some lines and get it welded up.

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  2. chopd top
    Joined: Jun 25, 2008
    Posts: 475

    chopd top
    Member
    from Florida
    1. HAMB Relays

  3. chopd top
    Joined: Jun 25, 2008
    Posts: 475

    chopd top
    Member
    from Florida
    1. HAMB Relays


    BAILEIGH, if your feeling a bit charitable, I won't complain if you donate one of these to my garage. I know the widows and orphans in my neighborhood would appreciate it too! :D
     
  4. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

    we will keep you in mind :rolleyes:
     
  5. jdustu
    Joined: Sep 1, 2008
    Posts: 728

    jdustu
    Member
    from Detroit

    Very cool!

    I'd like to see some pics when it's finished!

    I'm not so great with the metal shaping, it's something I'd like to get more into soon. I may be doing some shopping with you in the near future!

    Here are some hot rods I've made....a little bit of shaping in some of them...http://www.flickr.com/photos/browndogwelding/collections/72157605458090961/

    -Josh
     
  6. onemintcaddy
    Joined: Feb 7, 2007
    Posts: 375

    onemintcaddy
    Member

    How long is the lease on this MH-19 Power Hammer?
     
  7. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

    PM sent
     
  8. kustombuilder
    Joined: Sep 18, 2002
    Posts: 7,750

    kustombuilder
    Member
    from Novi, MI

  9. SOCAL PETE
    Joined: Oct 19, 2006
    Posts: 1,204

    SOCAL PETE
    Member
    from Ramona CA


    Your not alone.

    Incredible work guys. This the kinda stuff that gets my mind going.
     
  10. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

  11. jhnarial
    Joined: Mar 18, 2007
    Posts: 410

    jhnarial
    Member
    from MISSOURI


    That was a really good thread.Your patch panel looks fantastic.

    I am glad you posted the link,It slipped by me and I missed it.

    Thanks for taking the time to document your project.I love threads like these.

    I'm going to go back and read it more throughly.
     
  12. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

    oooops
     
    Last edited: Nov 13, 2008
  13. BAILEIGH INC
    Joined: Aug 8, 2008
    Posts: 3,629

    BAILEIGH INC
    Alliance Vendor

  14. VonMoldy
    Joined: May 23, 2005
    Posts: 1,562

    VonMoldy
    Member
    from UTARRGH!

    here is what I have been up to recently. Track nose for my project Niekamp roadster pedal car. Aluminum formed using buck and hammer and bag also english wheel to smooth the lumps.
    Needs more trimming and then welding. It is really close but still may need some massaging once it is welded. Now I just need to learn to TIG! Keep in mind it is just sitting there to make sure the general shape is pleasing, so it looks like it fits pretty crappy.
    [​IMG]
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    [​IMG]
     
  15. Parts48
    Joined: Mar 28, 2008
    Posts: 1,588

    Parts48
    Member
    from Tucson, Az
    1. Hot Rod Veterans

    Incredible thread...

    Thank you all for your talent..amazing
     
  16. Sollis
    Joined: May 16, 2004
    Posts: 14

    Sollis
    Member
    from California

    you guys are great
     
  17. jhnarial
    Joined: Mar 18, 2007
    Posts: 410

    jhnarial
    Member
    from MISSOURI

    Sollis I am a big fan of your work.Your not only just good at metal shaping but you have style.Put the two of them together and you end up with some killer machines like you have built.
     
  18. CustomJ
    Joined: Dec 10, 2008
    Posts: 103

    CustomJ
    Member

    Hello My name is Jay Paganelli. Im 22 years old. I previously worked at posies rod shop for 2 years, after posies I went to Carlevale custom cars and did upholstry work. I learned to shape metal At metalmeets, with metalmeet.com. Currently im building John Mark's 27 model T here is some metal work i have done so far... Things i did on this car was modified the chasis for stance. and remaking new firwall, and entire tail end of the 27 model T with a little twist. I really enjoy working with metal. here is some of my work. Im trying to get more involved with the hot rod community, Thanks
     

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  19. 067chevy
    Joined: Sep 18, 2005
    Posts: 2,073

    067chevy
    Member

    CustomJ that is very impressive work. I'm going to check out metalmeet.com.
     
  20. CustomJ
    Joined: Dec 10, 2008
    Posts: 103

    CustomJ
    Member

    hello.
     

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  21. jay looking real good my friend..... i'm allways impressed at your work:D


    johnny
     
  22. Salt Flats Speed Shop
    Joined: Sep 30, 2007
    Posts: 1,474

    Salt Flats Speed Shop
    Member
    from Utah

    I love seeing how many people are into metal shaping. I've focused my shop around metal shaping and metal finishing. Here are a few projects that ive been involed in here at my shop:

    First is my all aluminum 1940 willys coupe.

    Next is two door skins that I built for my 32' ford pickup.

    Next is a roof insert I built for a 36' ford 3 window coupe.

    And last is a model a headlight that I built out of copper.
     

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  23. chad
    Joined: Jun 22, 2004
    Posts: 1,012

    chad
    Member

    Can you explain how you built those door skins....I understand the basic shaping ,but I am curious about how you did the belt lines....
     
  24. Salt Flats Speed Shop
    Joined: Sep 30, 2007
    Posts: 1,474

    Salt Flats Speed Shop
    Member
    from Utah

    I would be glad to explain:

    First off, and most importantly I borrowed my buddies mint 32' pickup door to use for all my patterns of the contours and detail.

    Next I rolled the skin in the english wheel until it had the right contour.

    After that was done I made a die in my "Lennox", kind of like a pullmax, that would press both beads in one shot. Then ran the pannel through it.

    After that I pressed in the bottom bead using my bead roller. On the drivers door skin I had to press in the beads into the window opening.

    After all the beads were done I sat the door skin on the door and scribed where to flip the edges to roll over the inner door.

    Here is a picture of the die that I made to press the double bead. And a picture of the drivers door skin.
     

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  25. 067chevy
    Joined: Sep 18, 2005
    Posts: 2,073

    067chevy
    Member

    This is the most ass kicking thread of all threads. I need to learn more. Checked out the metal meet site last night and looks like a great place to hang out and learn something. I always try to make my own patch panel unless I 've got to much going on. To make a fender, now that cool.
     
  26. willie57
    Joined: Feb 21, 2007
    Posts: 378

    willie57
    Member
    from wisconsin

    Words can not describe how impressed I am with the talent that is on this thread and on the H.A.M.B in general. Very cool stuff.
     
  27. TimDavis
    Joined: Sep 4, 2005
    Posts: 718

    TimDavis
    Member


    Can you elaborate on what tooling you used to press this particular bead?

    I need to make the lower apron and lower rear corners for a '32 Sedan, and I cannot figure out how to create that profile of bead for the wheel opening reveal that follows all the way around the back of the body over the fuel tank.

    Thanks.
     

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  28. Salt Flats Speed Shop
    Joined: Sep 30, 2007
    Posts: 1,474

    Salt Flats Speed Shop
    Member
    from Utah

    The machine I used to made that particular bead under the window was my beadroller. This type of machine ranges from one you can buy at harbor freight to mine that cost me $7,000. It all depends on what you want it to do, if its manualy turned or powered, and how adjustable the machine is.

    basicly a beadroller has a male and female round set of dies. The die has a specific profile (like this rounded stepped bead for under the window). The two dies run on a gear that moves the dies together and pulls the metal through them to press the bead. Most beadrollers dont have any adjustment with the dies and so you need to have a seporate die for each different profile. The reasion my beadroller cost so much is cause i have adjustment with my dies side to side. Meaning I can combine different dies together and lign them up exactly the way I want (insted of a normal beadroller that the dies are dirrectly ligned up on top of eachother and there is no adjustment side to side).

    If you have acess to a laythe then you can make your own die profile to what you need. Then you can go get the harbor freight beadroller and go to town. Thats what I would sudjest, or have someone who has a beadroller help you make the piece.

    Hope that helps, here are some pictures of some different beadrollers: The first one is the harbor freight one.
     

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  29. TimDavis
    Joined: Sep 4, 2005
    Posts: 718

    TimDavis
    Member

    Yes I understand that you used a bead roller - I was questioning the exact tooling used - did you make the dies to perform that particular bead, or are they production dies from your roller manufacturer?

    $7000 - Did you buy the Lazze?
     

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