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Low buck mallets for shaping sheetmetal.

Discussion in 'The Hokey Ass Message Board' started by Unkl Ian, Oct 16, 2004.

  1. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    Tired of store bought hammers that don't get the job done ? Make your own.
    "Big Red" started life as the lid for an Oxygen bottle,and a s**** piece of tubing.
    More in my Custom hammer album on Metalshapers,org
     

    Attached Files:

  2. I'll be building one tonight! Thanks Unkl.
     
  3. chromedRAT
    Joined: Mar 5, 2002
    Posts: 1,737

    chromedRAT
    Member

  4. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    A wood,preferably Ash,or Fiberglas handle would be first choice
    if you were going to be hammering all day,everyday.

    For occasional use in a shot bag,steel tubing is fine.
     
  5. Paul
    Joined: Aug 29, 2002
    Posts: 16,971

    Paul
    Editor

    how about stealing the rubber grip off your daughters tricycle handle bar?

    I think the first time I saw one of those was here on the HAMB at Windfields

    there is a guy around here that sells english wheels and hammers at all the swap meets,

    I forget what he wants for a wood hammer, somethin like $60.00 bucks I think?

    Paul
     
  6. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    Any sort of rubber grip would help,if it's the right size.
    Or that Plastic stuff for dipping tool handles in.

    [ QUOTE ]
    there is a guy around here that sells english wheels...

    [/ QUOTE ]
    English wheels painted Yellow ? That would be Dan Pascoe.

    [ QUOTE ]
    I forget what he wants for a wood hammer, somethin like $60.00 bucks I think?


    [/ QUOTE ]

    Sounds about right for a Lignum Vighte(sp) mallet.


    Clay Cook,and Ron Fournier, get over $100 each for their very nice blocking hammers.
    Beautifully polished steel heads,with fiberglas handles,almost too nice to use. [​IMG]
     
  7. kustombuilder
    Joined: Sep 18, 2002
    Posts: 7,750

    kustombuilder
    Member
    from Novi, MI

    i made one of those last summer. i used a piece of a Toyota torsion bar for the handle and ran it all the way through the "head". it stuck out the other side about2 1/2" and i ground it into a SPIKE! it looks more like a mid-evil weapon than a hand tool [​IMG]. after swingin that bad boy a few times you feel it. FEEL THE BURN!! [​IMG]

     
  8. fab32
    Joined: May 14, 2002
    Posts: 13,985

    fab32
    Member Emeritus

    Here goes nothing. I'm not sure this will show up as I'm retarded at this picture thing.
    This is a hammer I built a few years ago somewhat like the one already shown. The difference is I had two different sizes of oxygen bottle caps. I slid one inside the other, welded them together, then used a hole saw to make way for the handle. The handle goes all the way through and is welded on both sides of the head. The only advantage here is I have a little more weight when forming and the selection of two different radius to form with (big deal [​IMG]). I made the handle a little too long but on heavier gauge materiel it forms a little faster with less effort.

    Frank
     

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  9. fab32
    Joined: May 14, 2002
    Posts: 13,985

    fab32
    Member Emeritus

    Here's a picture of the shot bag stand I built as long a we're doing metal forming. It was built with a rotary table I had laying around and some s**** tubing to store the hammers. Also the shot bag is one of the ones I got from our own Dondanno. He makes some awesome bags, I have two and there are a couple more on the way to me for a couple of friends who saw them and wanted one for themselves.

    Frank
     

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  10. lowsquire
    Joined: Feb 21, 2002
    Posts: 2,567

    lowsquire
    Member
    from Austin, TX

    great workshop fab32. wish you lived next door to me [​IMG]
     
  11. crow
    Joined: Apr 27, 2004
    Posts: 474

    crow
    Member

    You guys all totally RULE!
     
  12. kustombuilder
    Joined: Sep 18, 2002
    Posts: 7,750

    kustombuilder
    Member
    from Novi, MI

    [ QUOTE ]
    great workshop fab32. wish you lived next door to me [​IMG]

    [/ QUOTE ]

    SHEEIT! thats just one small corner!! [​IMG] for real!!!
     
  13. trey
    Joined: Sep 11, 2003
    Posts: 1,220

    trey
    Member

    i made one using the small end of a bowling pin. leave the plastic coating on there. that **** is tough!

    trey
     
  14. Paul
    Joined: Aug 29, 2002
    Posts: 16,971

    Paul
    Editor

  15. Blownolds
    Joined: Mar 31, 2001
    Posts: 2,335

    Blownolds
    Member
    from So Cal

    Another good cheap hammer to make is to get a small sledge (whatever size head you want, I'm thinking a 2-lb. hand sledge hammer). Then shape the head by grinding away (this will take some time but can yield a sweet hammer). Co**** grit flap wheels in a grinder shape real nice but are expensive, so perhaps a hard wheel should be used for roughing your shape. Then switch to varying grades of the flap wheels. Finish off with a "metal conditioning" wheel that is like super-compressed scotch-brite, to get a polished head.

    Shape both ends of the hammer if desired. Make 2 or 3 hammers if a variety of crowns are desired. Install longer handles in each.
     
  16. Hip
    Joined: Jan 3, 2003
    Posts: 848

    Hip
    Member

    I love the H.A.M.B.! [​IMG]
     
  17. Flat Ernie
    Joined: Jun 5, 2002
    Posts: 8,406

    Flat Ernie
    Tech Editor

    Another one that puzzles me isn't in the Tech-O-Matic!

    [​IMG]
     
  18. I seen "THOR" hammers made in England...! They have many different head styles for $2 each at a flea market...!

    That's cheap enough for my to modify the **** out of them...! [​IMG]
     
  19. At first, I thought this was another post about mullets and that you were gonna show us a picture of you bending metal over your head. [​IMG]

    Seriously, though. That's a fantastic idea, and I'm making one right away.

    Too cool...

    Any reason you wouldn't want to plug the holes on one, fill it half way with sand or lead shot, and make it a dead-blow?

    Ooo, ooo, or you could weld a disc about a half inch into the big threaded end, and put screws through the sides to hold a hockey puck (Northern thinkin")... They make great body and engine mounts, too. [​IMG] Maybe I'll start selling hockey pucks on Ebay... [​IMG]

    I'm gonna make one of these just for choppin' ice off my windshield.


    JOE[​IMG]
     
  20. Paul Windshield
    Joined: Aug 29, 2002
    Posts: 317

    Paul Windshield
    Member

    I've made mallets out of old baseball bats and those wooden pinapples you can find at the goodwill.
    Paul [​IMG]
     

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