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Technical Magnesium wheels

Discussion in 'The Hokey Ass Message Board' started by oldiron 440, Feb 6, 2026 at 6:39 PM.

  1. oldiron 440
    Joined: Dec 12, 2018
    Posts: 4,135

    oldiron 440
    Member

    I guess I have a question about magnesium wheels when I see hot roders and racers like those in the SEGA running fifty sixty year old magnesium wheels when restores like Jay Lenno and others will not use them on a street driven car. Now I understand that magnesium cracks and oxidizes but where’s the line where you shouldn’t use them? Does it become more brittle with time, I know that oxidation causes the magnesium to actually lose demention what is the failure point. At some point in this video Lenno talks about the wheels on this particular car, it’s actually a very interesting car.
     
    Last edited: Feb 6, 2026 at 6:57 PM
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  2. alchemy
    Joined: Sep 27, 2002
    Posts: 22,846

    alchemy
    Member

    Everything old gets brittle. I just guess the wimps don’t think the juice is worth the squeeze. I’m not scared of magnesium.
     
  3. Kosmos55
    Joined: Feb 23, 2022
    Posts: 164

    Kosmos55
    ALLIANCE MEMBER

    The steel wheels on my ‘40 Plymouth looked decent from the outside but when I removed the tires and blasted them, so pitted that I blew a hole in one… Can happen with any material.
     
  4. Rocket1932
    Joined: May 10, 2015
    Posts: 168

    Rocket1932

    If there is concern about brittleness, there are ways to heat treat or temper them to bring back the ductility. So I have read. I have not spoken to companies that do this but that would be a good step if you plan to use them.
    Hope that helps.
     
  5. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,367

    RodStRace
    Member

    There are entire fields of employment and research in the " how long is it safe" for almost everything man-made. From pharmaceuticals to septic tanks.
    There is almost never a single sentence or short paragraph answer to any of it, especially when factoring in what the object has been subject to over it's life. Then what the usage will be, and what the safety margin or risk is desired. What was once accepted as okay can now be seen as iffy or dangerous.
    The 80 year old guy that still pours waste oil out back and doesn't use PPE will have a different opinion than the insurance adjuster who is looking for any excuse to deny a claim.
     
  6. NoelC
    Joined: Mar 21, 2018
    Posts: 755

    NoelC
    Member

    For every question there's an answer, sometimes it's one we don't want to hear, sometime it's one we choose to ignore. Yup, a very unique car indeed. I'm sure if I had that mans money I wouldn't run them either. Just like the upgrade to the 5 speed, it's a choice made based on some deciding factors. Being worth deep buckets of cash and living to spend it...that's a pretty good reason to avoid the risk if you ask me. Running them because you're a hoodlum hotrodder and they look good with loud mufflers rumbling good vibrations...worth the risk maybe?

    IMG_2357.JPG IMG_2356.JPG IMG_2353.JPG IMG_2354.JPG IMG_2355.JPG
     
  7. -Brent-
    Joined: Nov 20, 2006
    Posts: 7,877

    -Brent-
    Member

    I could buy a nice, used car for what I have into my wheels. So, when the car is done, I'll run them... just like lots of other guys do (without issue).

    Though, I wouldn't run any rotted wheel whether it were a steelie, spoked wheel or mag. A magnesium wheel that had been in a box or on a shelf for 30-50 years is fair game.
     
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  8. Adriatic Machine
    Joined: Jan 26, 2008
    Posts: 970

    Adriatic Machine
    ALLIANCE MEMBER

    You can have them checked for cracks, there are several techniques. You can also have them hardness tested, though you would need to find out the acceptable range or the specific hardness they were when new.
     
  9. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 584

    29Sleeper
    Member
    from SoCal

    Dow Metal does crack and get brittle. There is no reason to use it on any wheel for a street car. They are useful if you are trying to save ounces on a race car. I crewed on the first GT350 R model at the vintage races. We were prepping the car for an event. I aired the tires up. When I sprayed cleaner on the wheels I noticed bubbles around where the spokes met the rim - American Torque Thrust D wheels. I found cracks on 3 of the wheels one had only 1 spoke that wasn't cracked. We called the owner in NJ and he sent us the other 5 wheels he'd collected. 2 of those were also cracked.
    I'm going to buy some aluminum wheels and have them powder coated the same golden hue of the Dow7 coating they used on the Halibrands.

    Dowmetal is a brand name for a series of lightweight magnesium-based alloys, containing over 85% magnesium, manufactured by The Dow Chemical Company. Renowned for being one-third lighter than other structural metals, it was extensively used in the early-to-mid 20th century for aviation, automotive parts, tools, and consumer products
    dow 7.jpg
     
  10. A Boner
    Joined: Dec 25, 2004
    Posts: 8,172

    A Boner
    Member

    IMG_3861.jpeg
    May I suggest…try the Vanish trick. Vanish comes in a pink container, and is a laundry oxidizer/stain remover. Bennet Customs has a great video on YouTube. Basically it turns aluminum a dark charcoal color. Completely magnesium looking… W/O the real magnesium cost and concerns. You might have to fog on some gold paint to make the wheels look like new Dow 7 wheels as the Vanish dye job will look like old magnesium. All you need is Vanish and HOT water!
     
    Last edited: Feb 7, 2026 at 6:26 PM
  11. CSPIDY
    Joined: Nov 15, 2020
    Posts: 1,009

    CSPIDY
    ALLIANCE MEMBER

    Magnesium is really awsome to watch when on fire
     
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  12. Adriatic Machine
    Joined: Jan 26, 2008
    Posts: 970

    Adriatic Machine
    ALLIANCE MEMBER

    At my buddy @gary terhaar 's 50th birthday party I made him a neat little birthday cake. I used a chunk of br*** as the cake and pieces of magnesium welding rods to make the candles. He saw it and got spooked, having had a recent incident in the shop. Seems a few weeks before the party, he and a helper were grinding steel and a spark landed into a cup of magnesium s**** chips, which fell over and went behind the lathe. Luckily the two of them were able to slide the lathe away from the wall and contain the whole thing. We lit the candles out in the parking lot lol.
     
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  13. DDDenny
    Joined: Feb 6, 2015
    Posts: 22,637

    DDDenny
    Member
    from oregon

    It's the other stuff that's not so pretty!

    You haven't lived until you've set the whole chip bin of your lathe on fire, a very bright white fire.
    One day at work late 1980's I got a rush job interruption while running regular production parts, the bin was full of steel and aluminum chips and ribbons, cutting oils etc.
    I had never machined magnesium before, got an order to modify thirty large Magnaloy coupling hubs, needed to remove a full inch of material off each hub face, most of the s**** was thin magnesium ribbons (first mistake), second mistake was not keeping fresh carbide inserts in play, third mistake was allowing the tool entry to dwell at start of cut.
    Let me tell you, it was like lighting a fast burning fuse, no time to react, huge fire in the chip bin, oh yeah, and DO NOT throw water on a magnesium fire (fourth mistake).
    Not sure who was dummer, me or managements lack of preparedness when doing this.
    Luckily a guy from our electronics department came running with a ?Halon? fire extinguisher and got the fire out but man talk about two guys with a dire need to change their underware!
    Our engineering department was above the machine shop and it emptied that area pretty quickly, the fumes also made quite a rusty mess of the bare steel jigs and fixtures on the shelves next to my lathe.
    I was not real popular for awhile.
     
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  14. Corn Fed
    Joined: May 16, 2002
    Posts: 3,443

    Corn Fed
    Member

    Everything, old and new, has it's risks. Are new aluminum wheels cast in China or India safer than 60 year old magnesium? Maybe. Maybe not.
     
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  15. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 4,176

    19Eddy30
    Member
    from VA

    @Adriatic Machine
    @DDDenny
    Year ago can relate to
    Magnesium dust and chips
    Sanding & machining..
    It was like a big Sparkler fire..
    @Corn Fed , I Like to know
    Have a honest clear answer about magnesium and age, I have several parts that are 50 plus old , Wheels , blower's & other
     
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  16. Adriatic Machine
    Joined: Jan 26, 2008
    Posts: 970

    Adriatic Machine
    ALLIANCE MEMBER

    Lol that’s too much, I’m glad you made it out alive.
     
  17. partsdawg
    Joined: Feb 12, 2006
    Posts: 3,968

    partsdawg
    ALLIANCE MEMBER
    from Minnesota

    Have never run them.
    I sell them to guys who never given a thought about if they were safe or not.
     
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  18. alchemy
    Joined: Sep 27, 2002
    Posts: 22,846

    alchemy
    Member

    All us guys who love magnesium wheels can buy them for pennies now that they’ve been deemed unsafe. Send me PM’s and I’ll arrange to pick them up.
     
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  19. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,367

    RodStRace
    Member

    @alchemy some of us are smart enough to know that you plan on collecting them up and cremating a deceased friend out at Joshua Tree. (obscure reference for ya).
     
  20. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 584

    29Sleeper
    Member
    from SoCal

    I saw another process on youtube that produced a little lighter look. I may try that on some old wheels to see what I like.
    To add to the magnesium fire slant. The fire department came by for an inspection of our machine shop and "informed" my dad about the fire hazards of the aluminum chips in the s**** barrel. All while he was leaning on a bench that the top was a 3/4" thick slab of magnesium. We had 10 benches made from 40" square pieces that had been punch press die plates.
    My grandfather had a lot of experience with magnesium. He oversaw the building of the balloon gondola that first saw the curvature of the earth in 1933. My dad was 15 and remembered going to see it while they were putting it together.
    1920x0.jpg 1920x0_004.jpg
     
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  21. Corn Fed
    Joined: May 16, 2002
    Posts: 3,443

    Corn Fed
    Member

    I am not a metallurgist so I can't comment on what happens to 60 year old magnesium. My personal experience is running 2 different cars with magnesium wheels on them with no issues. My '32 doesn't even have tubes in the tires.

    My comment about China or India castings comes from where I work. My employer manufactures items often used in high pressure or critical chemical processing. Some of our customers specify no China or no India castings. Even though every casting we use is pressure tested and we fully warrant our products, they still insist, and pay a premium, for not having those castings.
    My point is don't go thinking that just because you are buying new aluminum wheels that sorta look like Halibrands they are safer than old magnesium ones. You have no clue on the manufacturing that went into making them.
     
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