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Projects My new 40 coupe

Discussion in 'Traditional Hot Rods' started by Busmania, Oct 21, 2022.

  1. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    So fresh and so clean. Still waiting on engine parts. I decided I’m not going to bug the shop about it until the chassis was ready so that I stay focused on one thing at a time. Well, that got me motivated. I’ll be calling the engine shop tomorrow, ready to move on and start putting that together! But still plenty of work to be done on the frame (fuel lines, brakes, suspension etc).

    4D8CD942-330E-49C2-A489-5E4AC62B91A1.jpeg CE35AECD-393D-42FD-AABA-2915F7FEEAA9.jpeg A0AC338D-586E-4709-BA35-EAC237FD142F.jpeg E544207C-4CBF-4795-ABE2-F5E19A7CCB01.jpeg
     
  2. The 39 guy
    Joined: Nov 5, 2010
    Posts: 3,720

    The 39 guy
    Member

    That shiny black paint is always a big mood lifter and motivator! Have fun!
     
    Cooon and Outback like this.
  3. neilswheels
    Joined: Aug 26, 2006
    Posts: 1,333

    neilswheels
    Member
    from England

    Frame's looking great, what paint did you use?
     
  4. sdroadster
    Joined: Jul 27, 2006
    Posts: 446

    sdroadster
    Member

    If you intend to do body work, your frame will get overspray all over it. Before you mount the body, lay down a big sheet of Visqueen on top of the frame, then install the body. Tape the Visqueen to the floor and do your body work, and paint. When you are all done, razor blade off the Visqueen, and your fame will still look like new...I use that commercial grade black Visqueen that comes in a roll. Home Depot has it.
     
  5. jonboy1
    Joined: Sep 19, 2013
    Posts: 30

    jonboy1
    Member

    Nice build so far!
     
  6. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    Frame is mostly done. I’ll probably redo the front hard brake lines. I got all of my engine parts back from the machine shop but want to get the body back on the chassis before I dig into it. So next up, gettin tipsy with it to work on the bottom of the body. Trunk has a little rust. I’ll probably end up replacing the trunk. Anyway, here’s where I’m at. Oh, and new tires and I painted the rims. Wanted a deep red/black so I painted black first and then red on top.
    7D5A35F0-0864-4C95-B6F2-7B83F8066D87.jpeg 91246566-BCCC-47E9-ACF4-E8DBA64B1860.jpeg FE4C765D-247D-48EB-A363-5626E14D68D6.jpeg FC3F9DCC-BA32-4E37-879A-46C8A07A0AAA.jpeg 948BA846-AA0C-4EEF-880B-F36656B7E2D5.jpeg 773640FE-83C0-4D33-92F5-53E42DFBF0B3.jpeg 7BC8511B-8819-4406-9E81-4D359C3E4EB4.jpeg
     
    Kreepea_1, lucky ink, rod1 and 23 others like this.
  7. 40CoupePete
    Joined: Jun 21, 2023
    Posts: 13

    40CoupePete

    wow, great progress. I had seen your post when you were first cleaning and tearing it down, I had downloaded alot of your pics for reference on my own Coupe. Eager to see more.
     
  8. Outback
    Joined: Mar 4, 2005
    Posts: 3,158

    Outback
    ALLIANCE MEMBER
    from NE Vic

    Those wheels are a beautiful colour! Progress is going well!
     
  9. Bob Lowry
    Joined: Jan 19, 2020
    Posts: 1,585

    Bob Lowry

    Matt, you sure have come a LONG way from a '64 Chevelle that I remember....haha..GREAT
    job! Bob
     
  10. SPEC
    Joined: Feb 1, 2021
    Posts: 903

    SPEC
    Member

    Excellent project.
     
  11. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    thanks! I’m quite happy with them though I may have to redo them. For some reason the paint is chipping really easy and it’s like it’s not sticking to the 2k primer. But, the color is exactly what I wanted and I achieved it by painting them black first then with a red I found. I experimented painting the red on top of black and light primers and the black won out. Love the color myself!


    those were the days! Hopefully I don’t need to have you build me a Flathead after the engine I build fails 100 miles after passing the auto shop run test (hey, I got an A and it got me home!) like 25 years ago. If I remember correctly you built my small block that I ran in that chevelle until I sold it (after my shop project failed not long after getting it home).

    update - body has been remounted. Sandblasted the full interior and bottom and painted. Up next is painting insides of fenders and inner fenders (front and back) and then I’m moving onto the engine! Fenders just temporarily mounted to give me some motivation. Same with the unpainted dash. Going to need to figure out how to lower the back more. It’s about 4-5” too high for my liking. May hack rear crossmember (sorry).

    60335057-B778-4B71-ADFF-AC9B4C941297.jpeg FD9A9F84-262D-4FE2-BA71-C83690555B75.jpeg
     
    Last edited: Jul 8, 2023
  12. 40CoupePete
    Joined: Jun 21, 2023
    Posts: 13

    40CoupePete

    Looking Good!
     
  13. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    Been a while and while it doesn’t look like much, it’s moving along. I had the Flathead basically back together and rebuilt when I realized I screwed something up so now it’s all apart again. Oh well. Learning. In the photo below parts are just mocked up for inspiration (again) before I started putting the engine together.

    I’ve been working on repairing the grill. Also rebuilt the headlight buckets. The grill is about half way home to being repaired but I needed some inspiration while I wait for more muggy weld so I installed it in place. Looking good!

    188C793D-2ACD-42B0-BB2E-B550DD4916C4.jpeg 674C7E73-33C4-41F8-B934-CB3625D56396.jpeg

    here’s the before of the grill. It had several broken slats and the left side where it attaches to the fender was completely broken off. I purchased a used center section

    65C16A08-ABAF-4AD7-8F02-E9230C6F7751.jpeg B4AE949B-DA1F-4FAF-8DC7-8FEDF0EFCD1B.jpeg 55CC32DA-EA2F-4815-8EFF-A5DC74F689B4.jpeg AE96D079-75D7-4B15-B216-3CDE1C105A2E.jpeg
     
    Last edited: Sep 5, 2023
  14. I’ve heard about muggy weld but never used it. How’d it do? When I built my sedan I also had a broken grille but I was able to find a nice one to replace it with.
     
  15. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    Hey Dan, the muggy weld works pretty good. Definitely has a learning curve but I’m getting it figured out. I started off using a regular torch head and yellow propane bottle (think plumbing torch) but found the flame is too big. I bought a fine tip torch that uses the same bottles and that allows me to concentrate the heat much better. With the big flame I was having issues of parts I had already fixed coming apart as I heated other parts. But, overall reall happy with it. Especially considering how many told me it wasn’t repairable. Forming the metal with files when done is super easy too. It’s pretty soft.
     
  16. neilswheels
    Joined: Aug 26, 2006
    Posts: 1,333

    neilswheels
    Member
    from England

    Id love to see a few pics. I bought a really 'nice' deluxe grille, both halve were joined to each other when I bought them. Got it home, looked closer, all the lugs in the center of one half had been snapped off, useless! Ive done alot of silver soldering so have a small torch I could use, this maybe be my salvation!!
     
    Outback likes this.
  17. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    Shiny is fun too… BE5768CD-F75E-4B61-8788-EDA44A509B22.jpeg 35B3F5DD-B9F6-448A-8791-2F45D43E2955.jpeg AB606A1D-9CC9-4239-95B1-6C975D399344.jpeg
     
  18. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 15,045

    Bandit Billy
    ALLIANCE MEMBER

  19. Bob Lowry
    Joined: Jan 19, 2020
    Posts: 1,585

    Bob Lowry

  20. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    Update time. Engine is in. Started up and did cam break in. It runs great and I can’t wait to drive it! The next step is to get it moving on its own so I got the shift linkage all hooked up and worked out. Started hanging fenders back on for some motivation. Next is to get brakes working and then maybe see if it will move out of the garage. From there, onto wiring. Once driveable, I’ll work on fine tuning and getting everything where I want it and start to look at interior options. Hoping to be driving by summer.

    081F6947-1B27-4F73-8EFF-7AD72134DDCD.jpeg 9FAC23A6-F582-448D-9FAB-CB82623B6342.jpeg CC4C103D-A080-48B5-858D-1E9E8BEE87E5.jpeg
    BB0B4C17-D789-497C-8C38-3BDA558BDF2A.jpeg
     
  21. Great thread! I lust for a 39-40 coupe.
     
    chevyfordman likes this.
  22. AHotRod
    Joined: Jul 27, 2001
    Posts: 12,290

    AHotRod
    Member

    Real Nice Hot Rod
     
  23. joel
    Joined: Oct 10, 2009
    Posts: 2,677

    joel
    ALLIANCE MEMBER

    You're making good, solid progress and it will pay off. It may not be soon , but it'll come.
     
    The 39 guy likes this.
  24. The 39 guy
    Joined: Nov 5, 2010
    Posts: 3,720

    The 39 guy
    Member

    This car is just oozing traditional! Looking good!
     
  25. warbird1
    Joined: Jan 3, 2015
    Posts: 1,281

    warbird1
    ALLIANCE MEMBER

    Best way to get the front end fitting right is to install hood first, get it aligned to the cowl and then fit the fenders and grille to the hood. Works well...
     
  26. joel
    Joined: Oct 10, 2009
    Posts: 2,677

    joel
    ALLIANCE MEMBER

    ^^^^^ That's the way to do it, but it's still not easy. Patience.
     
    olscrounger, neilswheels and warbird1 like this.
  27. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    32708BB2-55DC-4BED-ADF9-CE007CDB2DD2.jpeg FCF4CB01-7163-4C92-8F0B-9BB65B379294.jpeg I wasn’t going to post again until it was moving under its own power but I decided since the grille is the center piece of the car (to my eye) I had to post a photo! Please note, everything is just loose and nothing is final tightened yet so it probably is a little crooked in places. I ended up buying a good used driver grill half as mine ended up being too far gone. I took the muggy weld too far and screwed it up.

    Next up dash and wiring and then I’ll try and drive it around the block!
     
  28. Busmania
    Joined: Oct 16, 2022
    Posts: 174

    Busmania
    Member
    from Denver

    279E7147-EB86-4EFB-BCC8-C499DE771DCD.jpeg EB2AD326-810A-4C2E-9CC4-8E15A1137071.jpeg



    Decided to set the hood on too. Why not!? I will take y’all’s advice and start with the hood when I do my final instal on it all.
     
    OzMerc39, lucky ink, hotrodA and 7 others like this.
  29. guthriesmith
    Joined: Aug 17, 2006
    Posts: 11,412

    guthriesmith
    ALLIANCE MEMBER
    1. H.A.M.B. Chapel

    Looking really good! Reminds me a lot of @Dan Hay ‘s 40 sedan he build a few years back.
     
    Outback and Dan Hay like this.
  30. flamedabone
    Joined: Aug 3, 2001
    Posts: 5,697

    flamedabone
    ALLIANCE MEMBER

    That grille is fantastic. You have done a damn fine job on the little car.

    -Abone.
     
    rod1 and Outback like this.

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