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Projects My New New Ride

Discussion in 'The Hokey Ass Message Board' started by grdra1, Sep 24, 2022.

  1. patsurf
    Joined: Jan 18, 2018
    Posts: 2,458

    patsurf

    05snopro440 likes this.
  2. grdra1
    Joined: May 20, 2013
    Posts: 661

    grdra1
    Member

    Finished and painted exhaust recently, so happy with how its turned out. Started on fuel tank today, decided to go with aluminum, a few pics, Glen 20251002_110517.jpg 20251002_110353.jpg 20251002_110344.jpg 20251002_132959.jpg 20251002_134641.jpg 20251002_155529.jpg 20251002_155801.jpg 20251002_155810.jpg
     
  3. grdra1
    Joined: May 20, 2013
    Posts: 661

    grdra1
    Member

    A few pics of todays progress, fabbed up tank baffles and machined fuel sender unit bung ( I paid $45.00. for a sender mount kit but ended up making my own as mount kit was fucking useless ). I need to practice my alloy welding as its been a while, approx. 3-4 years since I welded aluminum. Glen 20251004_180731.jpg 20251004_180738.jpg 20251004_180745.jpg 20251004_180830.jpg 20251004_180836.jpg 20251004_180915.jpg 20251004_181013.jpg 20251004_181730.jpg 20251004_182929.jpg
     
  4. grdra1
    Joined: May 20, 2013
    Posts: 661

    grdra1
    Member

    Fuel tank is still a work in progress, I ended up buying a new tig welder as my old unit had seen better days. They did not have a suitable foot pedal in stock so I needed to order one, when I receive the pedal I will start welding the tank, most of the tank is fabricated and just needs to be stuck together. While waiting for my pedal to arrive I fabbed up a cover for my rear crossmember, I also mounted my modified fuel cap, a few pics Glen 20251012_133843.jpg 20251013_122219.jpg 20251013_164000.jpg 20251011_170906.jpg 20251011_170913.jpg
     
  5. grdra1
    Joined: May 20, 2013
    Posts: 661

    grdra1
    Member

    Welded up fuel tank today, still need to fab mounts and leak test and have certified, overall happy with result. Glen 20251014_172248.jpg 20251014_172319.jpg 20251014_172328.jpg 20251014_172335.jpg 20251014_180505.jpg 20251014_180511.jpg 20251014_190523.jpg af5fe910-9f33-4a4f-a613-cd6eadf72e75.jpg
     
    Robdski, NJ Don, 5w Jen and 2 others like this.
  6. RodStRace
    Joined: Dec 7, 2007
    Posts: 8,429

    RodStRace
    Member

    Nice! Will the sender R&I without pulling the tank?
     
  7. grdra1
    Joined: May 20, 2013
    Posts: 661

    grdra1
    Member

    I didn't think it would, but I tried it today and it is changeable while in car. Glen
     
    Last edited: Oct 15, 2025 at 2:01 AM
  8. grdra1
    Joined: May 20, 2013
    Posts: 661

    grdra1
    Member

    Fuel tank done for now, I just need to pressure test myself before sending it out to be certified, today I started working on my firewall for distributor clearance and making my gearbox cover. My plan is to glue some 2 inch by 1/8 flat to the underside and bolt transmission cover to it ( this is how I fabbed the rear crossmember cover ). The cover will be made out of 16 gauge cold rolled sheet, I will also incorporate a provision for my Winters shifter. I was going to do in fiberglass but like the idea of a removable cover, a few pics Glen 20251017_132132.jpg 20251017_135911.jpg 20251017_135918.jpg 20251017_135931.jpg 20251017_165810.jpg 20251017_184252.jpg 20251017_184300.jpg
     
    05snopro440 and loudbang like this.
  9. Rocky
    Joined: Mar 3, 2001
    Posts: 17,617

    Rocky
    Classified Editor

    Nice! I had to "flip" the rear U-bolts so the nuts were on top to clear the quick change rear. Your mileage may vary.
     
  10. RodStRace
    Joined: Dec 7, 2007
    Posts: 8,429

    RodStRace
    Member

    You might want to add a couple gussets to the neck. Lots of twisting and pull when that gets removed.
    [​IMG]
     

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