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my way to chop a '41-'48 tudor sedan

Discussion in 'The Hokey Ass Message Board' started by CHOPPED '46, Sep 26, 2012.

  1. I know there are a few different ways to chop a '41-'48 tudor sedan,but this is the way I did it.
    with much help of a friend.

    the first thing I did was to remove the paint of the roof.
    then we cut the doors
    [​IMG]
    did some bracing in the body.
    we welded in some more square tubing after the pic
    [​IMG]
    cut some original bracing with the plasmacutter
    [​IMG]
    removed the original bracing behind the quarter windows.
    [​IMG]
    [​IMG]
    welded the passenger door to the body for support.
    [​IMG]
    the drivers door was removed and we added some more tubing of support
    [​IMG]
    removed the B pillars
    [​IMG]
    the first plan was to remove the intire rear section and weld it back in a different angle
    [​IMG]
    from the inside
    [​IMG]
    cutting the rear section
    [​IMG]
    [​IMG]
    nice hatchback.
    [​IMG]
    removed some centimeters of the A pillar
    [​IMG]

    [​IMG]
    [​IMG]
     
    Last edited: Sep 26, 2012
  2. new position of the roof
    [​IMG]


    [​IMG]
    I did'nt want to cut the roof and fill/stretch it with a piece of metal because of the radius of the roofline
    [​IMG]
    the first plan was to change the angle of the rear section of the roof.
    [​IMG]
    but that didn't work for me.
    so we are going for plan B !!
    we are going to remove a piece of 5 centimeter of the quarter panels
    [​IMG]
    the whole rear section moves up to the front and makes it much easier to
    line it up with the roof.
    [​IMG]
    cutting
    [​IMG]
    lost a few pounds
    [​IMG]
    put everything together with clamps
    [​IMG]
    the other side also
    [​IMG]
    the tile's in the car are to recieve the proper stance.
    the car was much lighter in the back. I removed the interior and the propane gas tank.
    [​IMG]
    shortening the rear quarters
    [​IMG]
    [​IMG]
    the rear axle is moved up front 5 centimeter later on.
    recreating new rain gutter
    [​IMG]
    [​IMG]

    [​IMG]
     
  3. the plan is to move the battery to the trunk in the right fender.
    the bracing for it is allready made
    [​IMG]
    [​IMG]
    reshaped the quarters
    [​IMG]
    [​IMG]
    we used some cardbord reference pieces to make both sides the same
    [​IMG]
    the first step is made to reshape the fenders.
    [​IMG]
    [​IMG]
    reshaped the radius of the quarter window.
    [​IMG]
     
  4. chaddilac
    Joined: Mar 21, 2006
    Posts: 14,033

    chaddilac
    Member

    Very Very Cool!!!!!
     
  5. and we move on.
    [​IMG]
    the most difficult part of the chop.reshape the rear fenders :hammer:

    [​IMG]
    some labour behind the english wheel.
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    it needs some minor massage:hammer:
    and filling.
     
  6. the other side.
    removed the hole for the gas filler door also.
    [​IMG]
    this hole needs to be filled with some new metal
    [​IMG]
    much hard labor on the englisch wheel.
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    put everything together with clamps
    [​IMG]
    made some mig spotwelds
    [​IMG]
     
  7. the passenger side after some tig welding
    [​IMG]
    the drivers side needs to be done to.

    reshaped the upper part of the door.I want slanted doorposts.
    [​IMG]
    [​IMG]
    the B pillars needs to be done.
     
  8. the drivers side tig welded together

    [​IMG]
    and it goes on and on.
    [​IMG]
    [​IMG]
    [​IMG]
    after some welding on the inside and outside we rolled it outside.
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]

    the upper side of the doors need to be replaced,so it looks a bit funny for now.
    the rear of the car goes down when there is more weight in the rear.
    gas tank and some more stuff.
     
    Last edited: Sep 26, 2012
  9. [​IMG]

    left B pillar is welded in.

    [​IMG]

    many things to do for now.

    what do you guys think of it ?
     
  10. chaddilac
    Joined: Mar 21, 2006
    Posts: 14,033

    chaddilac
    Member

    Looks right on to me!! Looks great!!!
     
  11. koolkemp
    Joined: May 7, 2004
    Posts: 6,006

    koolkemp
    Member

    Great to see all your chop pics in one place! Looks great!
     
  12. fordman1
    Joined: Jan 11, 2008
    Posts: 394

    fordman1
    Member

    Will you be sliding the axle or the rear wheel opening to align them?
     
  13. I will slide the axle.
    looks better in my opinion.
     
    Last edited: Sep 26, 2012
  14. slider's house of kustoms
    Joined: Nov 13, 2009
    Posts: 202

    slider's house of kustoms
    Member
    from idaho

    i've seen guys trying to make a 444 volvo look like a ford never seen a guy cut up a ford to make into the proportions of a 444! :) Just kidding amazing work.
     
    volvobrynk likes this.
  15. Nice side profile on the chop. Hard to make these cars look rite with a chop. A guy in Oregon has basically the same profile, but with straight B pillars. He dropped the top straight down at the B pillars, angled the A posts, then reworked the rear and fenders like you did. No cutting out the back window and no cuts in the top of the roof. The drip rail in the rear lined up with the belt line crease on the body. The trunk lid dropped down and eliminated the rear pan above the splash pan. This was the 1st chop on one of these cars that I liked. It was still proportioned. Yours is the 2nd one I have seen that looks rite. I have had these cars for 45 years and am very critical of chops on them. You done good. Love it. Pat
     
  16. thanks for your kind reactions.

    the back window is welded back in the original position.
    may this be a lesson for the next one who wants to chop it the same way.
     
  17. el Scotto
    Joined: Mar 3, 2004
    Posts: 4,720

    el Scotto
    Member
    from Tracy, CA

    Very nice!! I like the way you did that! :)
     
  18. draider
    Joined: Jul 12, 2004
    Posts: 461

    draider
    Member
    from Texas

    That was a lot of work, but it turned out nice!
     
  19. dad-bud
    Joined: Aug 22, 2009
    Posts: 3,884

    dad-bud
    Member

    Geez, that looked easy - so what did you do after lunch then?
    Hmmmmm???
     
  20. It was a lot of work, so to come. Now the last pieces yet, that we still have.
     
  21. More pics in a few days
     
  22. Mean Lean
    Joined: Aug 16, 2006
    Posts: 170

    Mean Lean
    Member

    This model is a bitch to cut down but I think you did it the right way, just a bit of welding and a bit of lead and you are on the right way, see you next summer.

    Leen
     
  23. thanks Leen.

    the car is also at the motorama in november.
    maybe I'll see you in Rosmalen ?
     
    Last edited: Sep 30, 2012
  24. Looks good.
    Do yourself a favour, start wearing glove a GOOGLES. You've only got 2 eyes. They don't do well with sparks.
     
  25. walter
    Joined: Nov 4, 2007
    Posts: 635

    walter
    Member

    Nice job!! I realy like the side profile.
     
  26. Besty34
    Joined: Sep 9, 2010
    Posts: 428

    Besty34
    Member

    Thanks for sharing , I would have never thought of doing that way - beautiful job


    Posted from the TJJ App for iPhone & iPad
     
  27. That,s not me. It,s my buddy.
     
  28. just another pic.

    [​IMG]
     
    volvobrynk likes this.
  29. chaddilac
    Joined: Mar 21, 2006
    Posts: 14,033

    chaddilac
    Member

    That looks so natural!! Nice job!!
     
  30. billys54
    Joined: Apr 16, 2006
    Posts: 1,295

    billys54
    Member

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