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Technical Neutralizing Rust prior to Painting

Discussion in 'Traditional Hot Rods' started by Ehlien, May 15, 2015.

  1. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    I made 45 gallons of metal prep today.
     
  2. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 15,149

    Bandit Billy
    ALLIANCE MEMBER

    I am dealing with a similar issue on my 41 PU I'm painting. The PO had the cab sand blasted and then he let he it flash rust before putting primer over it. I removed the primer with a scotch brite on my grinder and it left a light brown tinge even after 180 DA. You can see it here a bit.
    upload_2021-7-13_12-38-13.png
    My paint store called a supply rep and he said to use rust mort on the cab, leave it on till the cab roof turns white and chalky, remove the white with a red scotch brite and epoxy primer over what is left. I haven't had time to apply it, maybe tonight.
     
  3. King ford
    Joined: Mar 18, 2013
    Posts: 1,477

    King ford
    Member
    from 08302

    Weelll, everyone has an opinion and experience with what works/ worked for them…..I still have my first car, ( 1939 FORD tudor) that had been sandblasted by a commercial blaster with no car experience, big flatish panels warped, lacquer primer applied and left outdoors…she was RUSTY ,!….I , being 15 years along with my Dad sanded the hel out of it with 36 grit 6 inch or so disc grinder discs in hand drills( that’s all we owned) sandblasted the pits with a Sears hand held blaster the size of a paint gun, skimmed the large warped areas with filler …sanded off, more filler sand it off…until I learned how to longboard panels straight as an arrow…..lacquer primer( this was 1975-1977) then lacquer paint….and this was using SILICA SAND that leaked out of railroad cars heading for the glass plant….I was so poor I couldn’t afford the D….I was POO!!….the lacquer is starting to check now but nothing has come off of the metal…
     
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  4. 6sally6
    Joined: Feb 16, 2014
    Posts: 2,885

    6sally6
    Member

    OSPHO sounds like good stuff!
    I am concerned about water getting between the chrome trim and my rear window. I use a blow dryer but I'm still wondering if ALLo_O the water is gone.
    When I repaired and painted the "M-word"a few years back, this area was a trouble spot from the factory.
    I wonder:confused::confused:....if I spray some OSPHO along the edge after a wash allowing it to seep in behind the chrome trim ...will that protect the metal from future rusting issue?
    6sally6
     
  5. Sanders
    Joined: Nov 15, 2007
    Posts: 65

    Sanders
    Member

    Gravity Spot sand blaster And epoxy primer
    Thanks
     
    fourspd2quad likes this.
  6. sdroadster
    Joined: Jul 27, 2006
    Posts: 446

    sdroadster
    Member

    I think about all this sometimes. Then it occurs to me that I am working on a 93 year old car, and I am 74 years old. The car and I wont be around long enough to see a second restoration. They don't all need to be metal finished. Run a random orbital sander over it, wipe it off with wax and grease remover, spot treat the rust, and weld in patches. Epoxy primer it, and use filler as necessary. Projects that take years, often aren't finished due to changing priorities , and a dwindling enthusiasm.
     
  7. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,401

    gimpyshotrods
    ALLIANCE MEMBER

    OSPHO. Use as instructed.

    Everything that I build has treated rust, patch panels, and filler.

    Life is too short. I am only 51, and by the time I am retirement age, there might not be gasoline to get to put into anything.
     
    Last edited: Jul 15, 2021
    bchctybob and Tow Truck Tom like this.
  8. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 15,149

    Bandit Billy
    ALLIANCE MEMBER

    I posted the before pic above, here is last night after I applied the rustmort, let it dry overnight and removed the extra with a red scotchbrite pad on my buffer.
    upload_2021-7-16_12-25-12.png
    It is much cleaner and ready for epoxy primer and body work. Note to self: Don't drill the top of your truck for a spot light. See those white spots on my floor? Use a drop cloth with rustmort!
     
  9. birdman1
    Joined: Dec 6, 2012
    Posts: 1,677

    birdman1
    Member

    Self-etching primer
     
  10. Pappys31
    Joined: Jan 30, 2020
    Posts: 12

    Pappys31

    Picklex 20 works great. Very similar to Ospho. I used it on all the body panels of a '66 Mustang. Some sat for a year or more before painting.
     
  11. old_chevy
    Joined: May 28, 2012
    Posts: 187

    old_chevy
    Member
    from USA

    Since this post it looks like OSHO has revised the technical data sheet. For rusted metal applications wipe using mineral spirits before paint. The product contains phosphoric acid. Other products that use phosphoric acid require a rinse with water. Why not OSPHO? I understand this to be to use a water hose and rinse to neutralize. Depending on where the treatment is the acid may run into nooks and crannies with a rinse. It is much easier to contain OSPHO if it is just an apply and wipe with no water rinse. Also if currently in primer phosphoric acid may cause paint adhesion problems I've read if it spreads. Best to test before use for any adverse results.

    https://www.skybryte.com/pdf/OSPHO-Technical-Bulletin.pdf

    .
     
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  12. mr.chevrolet
    Joined: Jul 19, 2006
    Posts: 9,200

    mr.chevrolet
    Member

    I like OSPHO. what I do is pour some into a small container or spray bottle, using an old toothbrush, i spray or dip it in the OSPHO and spread it around. the brush allows me to get into cracks & crevices and to spread the pooling. i let it dry and then brush paint over with oil based Rustoleum (inside doors and floors). I have done surface parts of this 58 and just let it dry, no paint. 58home4.jpg
     
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  13. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 406

    29Sleeper
    Member
    from SoCal

    You can do smaller areas at home with a HbrFgt setup. Getting large pieces done is a hassle unless you hire the guy that comes to you. Advantage no chemicals to neutralize. Also don't touch areas with your bare hands - clean cloth gloves keeps your skin oils and acids off the new surface. Given our projects take months or years use an epoxy primer sealer. Normal primers are porous and after awhile you can see rust forming.
     
  14. old_chevy
    Joined: May 28, 2012
    Posts: 187

    old_chevy
    Member
    from USA

    Then you have the sand to contend with. I've thought about using a portable dust less blaster.

    upload_2025-7-7_12-18-58.png
     
  15. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 406

    29Sleeper
    Member
    from SoCal

    That will work. If it's a big job I hang plastic sheeting in the garage to contain the dust. If it's a quick small job I just blast on the grass in the backyard and let the sand lie where it lands.
     
  16. youngrodder1929
    Joined: May 28, 2006
    Posts: 490

    youngrodder1929
    Member

    This stuff works well and can be painted over Screenshot_20250707-170049.png
     
    Last edited: Jul 7, 2025
    old_chevy and Tow Truck Tom like this.
  17. old_chevy
    Joined: May 28, 2012
    Posts: 187

    old_chevy
    Member
    from USA

    Data sheet
    Have you used one of these dust less sandblasters? I've read mix reviews on them.
     
  18. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 406

    29Sleeper
    Member
    from SoCal

    No - looks like one of those products that works well for the specific scenario in a demo video but not in real world use.
     
  19. oldiron 440
    Joined: Dec 12, 2018
    Posts: 3,814

    oldiron 440
    Member

    Unless you remove the rust with some kind of media blasting, and there are many options, you are just applying a band-aid for a temporary solution.
     
  20. GuyW
    Joined: Feb 23, 2007
    Posts: 721

    GuyW
    Member

    I didn't find this product online, but the other glass blast media products I found say that they do peen the metal.
     

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