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Technical Plasma cutter into a CNC machine?

Discussion in 'The Hokey Ass Message Board' started by BIGEVIL, Apr 17, 2023.

  1. BIGEVIL
    Joined: Dec 8, 2016
    Posts: 15

    BIGEVIL

    Hello wise forum.
    I have seen a few kits that help your existing plasma cutter turn into a plotter / CNC machine?
    I'm not sure where to start. I'm happy with my cheap Harbor Freight plasma, just looking to do a little more accurate fab work.
    I'm mildly computer literate and could ***emble it if it came in kit form. I do not have an extra computer laying around though.
    Has anyone done this? Any advice is appreciated.
     
  2. Tim
    Joined: Mar 2, 2001
    Posts: 20,168

    Tim
    Member
    from KCMO

    I bet the garage journal has threads on this exact topic. Should be a link at The bottom of the page if your not already familiar
     
  3. Budget36
    Joined: Nov 29, 2014
    Posts: 15,272

    Budget36
    Member

    A member had a post going a few months back on how he built his. What parts he used, etc. I lost track of the thread and don’t know if he finished posting all the info.
     
  4. K13
    Joined: May 29, 2006
    Posts: 9,712

    K13
    Member

    Hellbentrodder likes this.
  5. TexasHardcore
    Joined: May 30, 2003
    Posts: 5,608

    TexasHardcore
    Member
    from Austin-ish

  6. AccurateMike
    Joined: Sep 14, 2020
    Posts: 783

    AccurateMike
    Member

    I did something similar once. Was long ago (20+ years). It is easier now.
    [​IMG]
    Mike
     
    Last edited: Apr 18, 2023
  7. Budget36
    Joined: Nov 29, 2014
    Posts: 15,272

    Budget36
    Member

  8. nobby
    Joined: Jan 8, 2006
    Posts: 1,358

    nobby
    Member

    buy a dell optiplex mini i5
    win11 it
    ----------
    go on u tub and search illustrator cs2 download
    -install make sure its working.
    ----------
    down load sheetcam tng demo
    Downloads (sheetcam.com)
    ----------
    download mach 3 demo
    Newfangled Solutions Mach3 (machsupport.com)
    join the mach 3 forum.
    ------------------------------------

    what you might have seen is a guy converting a little laser cutter into a plasma.
    hmmmm

    --------------------
    buy automation parts
    FIRSTLY - you cannot plasma a 3 axis style cartesian chinese table as the ball screw runs up the middle of the bed - not ideal.
    [​IMG]
    you cannot see through the bed - but the 'ba;lscrew is up the middle under the bed - not really plasmatastic, however this would work \/
    [​IMG]
    Precise Ballscrew CNC Router 3-Axis Machine Pre-***embled Kit | eBay
    the hardest part of it all is making the gantry system.
    next, the elastic trickery
    first buy 6 of these
    Short Spring Plunger Actuator Enclosed Limit Switch AC 240V 5A 190459741453 | eBay
    buy sheilded cable for these limit switches
    moving on to the motors
    a realatively new thing is closed loop stepper motors and drives
    now you need 4 because you are having a up down z axis
    =1
    a side to side cross beam axis, the y axis
    and the main axis, its called the x axis, BUT you are having an extra what is known as slave axis 'A' with its own motor abd ball screw
    so you need
    4 motors
    4 drives - drivers
    power supply for the motors and drives
    AC 220V DC 36V 15A 20A Adapter Power Supply Transformer Switching for Led Strips | eBay
    a mach 3 controller with 4 axis and NOT THREE
    ----------------------------
    closed loop motors and drives are really quite expensive

    nema 23 - 2.3;; motors x4
    NEMA 23 2.8A 127oz-in Stepper Stepping Motor Great for DIY CNC and CO2 laser | eBay
    nvem 4 axis controller
    4 Axis NVEM CNC USB Motion Controller 200KHZ Ethernet MACH3 f/ Stepper Motor『EU』 | eBay
    tb6600 drives x4
    TB6600 Driver Single Axis 4A Stepper Motor Controller 9~40VDC CNC Drive Module | eBay
    36v 15a switching power supply
    AC 220V DC 36V 15A 20A Adapter Power Supply Transformer Switching for Led Strips | eBay
    e stop switch
    eec ch***is plug
    box for electronics

    4 wire motors, you dont need 8 wire motors for plasma

    if using the network version of that card, you have to connect it to a switch, and not direct, crossover cable wont work either, pc needs to be a server, ip ***ignment cobblers

    the wireing of controller to drives to motors to psu is easy

    illustrator - page set up to cut area
    export as dxf into sheetcam
    convert to g code c++ basic
    open in mach3
    cycle start

    [​IMG]
    you take one of these bolt solid aluminium 80mm by 15mm around, add ballscrews, amke a y axis, buy a z axis
     
    Last edited: Apr 17, 2023
  9. ottoman
    Joined: May 4, 2008
    Posts: 341

    ottoman
    Member
    from Wisconsin

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