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Technical Port matching, do you do it?

Discussion in 'The Hokey Ass Message Board' started by BJR, Jan 26, 2026 at 7:40 PM.

  1. BJR
    Joined: Mar 11, 2005
    Posts: 11,413

    BJR
    Member

    I was about to re install the J2 intake manifold on my Rocket motor when I decided to check the ports against the gasket. The gasket was pretty close to the port shape of the heads. The intake manifold was another story. I didn't think to take any pictures so nothing to show. I cleaned off the intake ports and brushed on some machinists blueing. When it dried I bolted the intake gaskets to the intake. Then took a scriber and scribed the port shape of the gasket to the intake. Out came the air grinder with a carbide burr in it. I opened up the ports in the intake manifold to the scribe lines, which match the gasket. I really don't know if this helps much, but I have always done this whenever I removed the intake manifold.
    What is your experience with this. Does it help any?
     
  2. saltflats
    Joined: Aug 14, 2007
    Posts: 13,677

    saltflats
    Member
    from Missouri

    For me it depends on the build. If it's a max effort build I will.
     
  3. seb fontana
    Joined: Sep 1, 2005
    Posts: 9,225

    seb fontana
    Member
    from ct

  4. Kerrynzl
    Joined: Jun 20, 2010
    Posts: 3,647

    Kerrynzl
    Member

    Only port match if the head is smaller than the manifold.
    If it is the other war round than the intake creates "anti-reversion" dam [which can be desirable at low velocity]

    Do not gasket match the intake and head ports ,it is ok if the gasket is slightly larger.
    When idiots do this ^^^ they stall the air velocity by creating the reverse effect of a venturi [think of 2 trumpets facing each other]
    I have seen the results of simple DIY gasket port matching on a flow bench and the CFM went down slightly.

    If you do get the urge to hogg out the ports , trace the intake face onto paper and superimpose this to the head face.
    Don't use the gasket as a template
     
  5. lostone
    Joined: Oct 13, 2013
    Posts: 3,649

    lostone
    Member
    from kansas

    I've done it to just about every motor I've built.

    From mild street and up. Seen dyno tests and on a dyno with a hot street motor it was worth almost 20 horse. Cheap horsepower....

    ....
     
  6. pwschuh
    Joined: Oct 27, 2008
    Posts: 2,965

    pwschuh
    ALLIANCE MEMBER

    If you have the time and the right equipment, then by all means yes do it.
     
  7. Kerrynzl
    Joined: Jun 20, 2010
    Posts: 3,647

    Kerrynzl
    Member


    So you've built an engine and dyno'd it.
    Then pulled the heads and intake off , dis***embled and port matched them.
    then re***embled and dyno'd the engine again

    Almost 20 hp gain from just port matching and nothing else.
    I've seen bigger gains because the savvy dyno operator re-installed the distributor in a different position
     
  8. JD Miller
    Joined: Nov 12, 2011
    Posts: 2,735

    JD Miller
    Member

    Years ago I funnel ported some old bb chevy oval port heads to match a rectangle port TR2X Edelbrock tunnel ram Worked pretty good :D:D:D

    .
     
    chryslerfan55 likes this.
  9. mohr hp
    Joined: Nov 18, 2009
    Posts: 1,629

    mohr hp
    Member
    from Georgia

    There's a bunch of guys that have run rectangle port intakes on oval port heads for various reasons, and the results are surprisingly good. Not saying it's ideal, but the airflow through a port can be counterintuitive. Unless one does a real world test, there's no way of knowing, but in your case, (Olds), it probably can't hurt.
     
  10. warbird1
    Joined: Jan 3, 2015
    Posts: 1,367

    warbird1
    ALLIANCE MEMBER

    The ports on both my Cad. engines were miss-matched almost 3/8", intakes ports were high on one side and low on the other. Didn't hog them out, just made them match. I've port matched every "performance" engine that I had the heads off of for 60 years now.
     
    Tickety Boo likes this.
  11. SS327
    Joined: Sep 11, 2017
    Posts: 4,030

    SS327

    Make em match, mismatches can cause fuel to fall out.
     
  12. willys36
    Joined: May 6, 2006
    Posts: 3,237

    willys36
    Member

    Don't port match, don't degree cams, don't CC chambers. Just build drive to Sonic and enjoy!
     
  13. I've used the grinder on some sbf heads in an attempt to use '77 air pump heads and went through a port, ruining the head. Not that ruining the heads was a bad thing in reality. Just made me buy a pair of aluminum Edelbrock heads, which are working out quite well with roller rockers. The gaskets matched perfectly to the heads and extremely close with the intake manifold. I'm not going racing, just want to enjoy my hotrod sooner than later.
     
    Tickety Boo and fastcar1953 like this.
  14. fastcar1953
    Joined: Oct 23, 2009
    Posts: 4,204

    fastcar1953
    Member

    No I don't index plugs either.
     
    anthony myrick likes this.
  15. In my nearly 60 years of building engines, port matching I rarely do and depends on the characteristics of the engine. To me, it is all about intake velocity and fuel suspension. In some cases, I agree with @Kerrynzl in which port matching can be detrimental. I have had numerous discussions with the Martins about Nail Head engines along this line. 250/292 Chevy engines lump port pieces are a good example of enhancing velocity. Shorter stroke/ high rpm motors may benefit along this line, especially for racing.
     
    Kerrynzl and AHotRod like this.
  16. Captain Chaos
    Joined: Oct 16, 2009
    Posts: 675

    Captain Chaos
    Member
    from Missery

    depends on application , stock or mild motors, usually like intake a little smaller than head. Some aftermarket intakes are so horrible that they need cleaned up regardless , like this Olds victor
     

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  17. 1971BB427
    Joined: Mar 6, 2010
    Posts: 9,863

    1971BB427
    Member
    from Oregon

    I've port matched for high performance strip/street builds, but not for a street only engine.
     
  18. gene-koning
    Joined: Oct 28, 2016
    Posts: 5,957

    gene-koning
    Member

    Not on a street motor.
    I don't drag race.
    I would inspect the gasket match on the dirt track motors, but unless the mismatch was radical, I didn't do it.
     
  19. chevy57dude
    Joined: Dec 10, 2007
    Posts: 9,770

    chevy57dude
    Member

    Yes. Also, boost helps!
     
    427 sleeper and seb fontana like this.
  20. jimmy six
    Joined: Mar 21, 2006
    Posts: 17,223

    jimmy six
    ALLIANCE MEMBER

    Yes. I try to leave a Venturi effect if I can. At low to mid rpm where we all drive it defiantly helps..
     
  21. Doublepumper
    Joined: Jun 26, 2016
    Posts: 1,855

    Doublepumper
    Member
    from OR-WA, USA

    I think it can help most any motor breath better, so I do it. Many aftermarket manifolds are made with smaller runners near the flange with the intent to port match, so I like to check to see what's going on. I've always used the method Smokey describes in his book of secrets, and feel better knowing what I have.
     
    427 sleeper likes this.
  22. I only do it if I know the engine will see a lot of wot stonps
     

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