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Technical School me on GM alternators

Discussion in 'The Hokey Ass Message Board' started by AldeanFan, Mar 5, 2026 at 12:16 PM.

  1. AldeanFan
    Joined: Dec 12, 2014
    Posts: 1,237

    AldeanFan

    I’m putting vintage air on my wagon and the compressor bracket necessitates a GM alternator.

    I need about 100amps,

    I don’t know anything about GM alternators,
    What do I need,
    1 wire? 3 wire?
    is there one I can buy at the local parts store?

    thanks for the education!
     
    chryslerfan55 likes this.
  2. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 4,315

    19Eddy30
    Member
    from VA

    The is basically three types of alternators working on how many amps output and what RPM of the
    "" alternator speed"
    Most Older Gm between 35 & 65 amp (example)
    @ 1,000 rpms around 15 amps
    Above 3,000 rpms 65 amp ish
    This is Rpm's of alternator Not engine
    Rpms , Example
    Some alternator are 3 stage ,
    3 different amperage output
    3,000 35amp , then 6,000 65 amp
    Then 12,000 100 amp
    One place You can read about this at
    Power masters website.
    The more amps alternator puts out the bigger awg wire size required
    From alternator back to battery
     
    Last edited: Mar 5, 2026 at 12:45 PM
    leon bee, mad mikey and AldeanFan like this.
  3. squirrel
    Joined: Sep 23, 2004
    Posts: 60,214

    squirrel
    Member

    If the car has an idiot light, you might want a 3 wire, so the light will work.

    The old design 10SI alternator was used from 1969 into the mid 80s, and is my "go to" for most retrofits. I prefer the standard design (used in cars, not tractors) 3 wire style, for one thing it's still available in stock at local parts stores, and for another is the cheapest alternator there is, usually. and it's pretty easy to adapt to lots of different engines.

    The current rating...hmmm....how do you know how many amps you need? It's usually a guess, based on what accessories you have. A big electric fan will drive up the current requirement.
     
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  4. AldeanFan
    Joined: Dec 12, 2014
    Posts: 1,237

    AldeanFan

    thanks!

    Current is a guess, but I had a 60amp alternator and it couldn’t keep up at idle with the electric fan and headlights on. I switched to a 95amp alternator that I had and my charging problems went away.
    I’m estimating that with AC, electric fan and headlights 100amp would be sufficient give or take a little.
     
  5. 69fury
    Joined: Feb 24, 2009
    Posts: 1,755

    69fury
    Member
    from Topeka

    leon bee likes this.
  6. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 4,315

    19Eddy30
    Member
    from VA

    @AldeanFan
    My self I ran into a problem alternator
    Not keeping up , My issue was because I needed a small compact size ,
    100 amp Denso , My electric fan itself
    Pulled 35 ish amps .
    @ engine rpm's of 1,000
    & alt speed of 2,500 ish the alt only put out 36 amps , plus the extra 20 amps @ night my electrical needs ( 55 amp), this was only a issue @ engine Idle with a
    2-1/4 alt pulley & Fan On ,
    Batt would drain in 10 mints @ Idle from 14v to
    12.2 v with Yellow top witch higher reserve amp per hour then Red top
    Above 1,500 engine Rpms no issue.
    I installed a 2 stage alt ,
    65 amps below 3,000 rpm's of Alt speed
    Above the 3,000 Alt rpm's speed 150 amps & needed to use # 4 awg charge wire
     
    mad mikey likes this.
  7. squirrel
    Joined: Sep 23, 2004
    Posts: 60,214

    squirrel
    Member

    that's another reason I love mechanical fans....
     
    rod1, Toms Dogs, 325w and 5 others like this.
  8. 69fury
    Joined: Feb 24, 2009
    Posts: 1,755

    69fury
    Member
    from Topeka

    which alternator did you end up with?

    -rick
     
  9. HOTRODPRIMER
    Joined: Jan 3, 2003
    Posts: 65,187

    HOTRODPRIMER
    ALLIANCE MEMBER

    I used a single wire 100 amp GM alternator with my heat & air in our wagon. HRP

    [​IMG]

    Sometimes you just gotta use a few GM parts.:D HRP
     
    Last edited: Mar 5, 2026 at 2:57 PM
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  10. Dooley
    Joined: May 29, 2002
    Posts: 3,113

    Dooley
    Member
    from Buffalo NY

    I had issues with the fan and headlights at idle. I went to newer relays...I had an old relay set up for the headlights. made a difference.

    I use a one wire 100 amp at idle
     
  11. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 4,315

    19Eddy30
    Member
    from VA

    Denso 2 stage Alternator , 2 functions ..
    Not meaning Stage 2
    Its 150 amp above 3,000 Rpms of Alt
    Speed , Below 3,000 Rpms its 65 amps .
    All alternators have a Spec of
    Amps out put @ what Alternator Rpms speed, Most are 2 stage Most are based
    On 3,000 Rpm' The split between 1st and 2nd stage.
    For Example if not understanding the way I write , 100 amp Alternator
    Is above the 3,000 ish Rpm's 2nd stage
    The 1st stage Below 3,000 could be as low as 20 amp out put
     
    mad mikey likes this.
  12. blue 49
    Joined: Dec 24, 2006
    Posts: 2,159

    blue 49
    Member
    from Iowa

    I remember being told to get one for an 80's car with a rear window defroster element to get the highest amp output. Don't know if this is fact or not.

    Gary
     
  13. AldeanFan
    Joined: Dec 12, 2014
    Posts: 1,237

    AldeanFan

    Thanks for all the great advice.
    I’ve decided on an AC Delco 335-1094
    It’s a 94amp 12si that came on some 80’s cars.
    I’ll post an update when it’s installed and working.
     
  14. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,589

    RodStRace
    Member

    I understand sizing for worst case situation, but are you really going to be driving in hot weather (A/C, fan) with the lights on? If so, might as well add that sound system and wipers. FLA does crazy stuff.
     
    AldeanFan likes this.
  15. AldeanFan
    Joined: Dec 12, 2014
    Posts: 1,237

    AldeanFan

    last summer we got caught in the rain at the beach and stuck in traffic. The windshield was completely fogged up and it was over 30°C out, so I had the headlights and radiator fan on and would have had the defrost on if I’d had it.

    the cost difference between a 60amp and a 90 amp alternator is $20 so I’ll definitely go bigger.
     
    RodStRace likes this.

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