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Technical Sheetmetal Hole Countersink Tool NEEDED

Discussion in 'Traditional Hot Rods' started by The37Kid, Mar 4, 2026 at 11:30 PM.

  1. The37Kid
    Joined: Apr 30, 2004
    Posts: 32,692

    The37Kid
    Member

    DSCF9434.JPG DSCF9435.JPG

    Every closed car in the "HAMB Era" has inside window trim or garnish moldings held in place with screws. These screw holes are countersunk, there has to be a tool out there that can produce the countersink if you add a new hole, I've spent a good hour searching the internet and I guess my vocabulary is lacking the proper name in my searches. The HAZET 1932-6 is close, but I can envision a two piece fixture somewhat like a tarp grommet installation tool that could get the job none. Different size holes & screws will need different size tools. Someone else before me had this problem, who has the answer today? Thank you for your help! Bob
     
    Last edited: Mar 4, 2026 at 11:41 PM
  2. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 4,313

    19Eddy30
    Member
    from VA

    If you have access to lathe you can make . For press or use with bolt to for make like a Dimple Die
    I am sure originally its was in die when stamped .
    Or form with miniature jewelry torch set
     
    Johnny Gee, Just Gary and The37Kid like this.
  3. The37Kid
    Joined: Apr 30, 2004
    Posts: 32,692

    The37Kid
    Member

    DIMPLE DIE!!!!!!!!!!!!!!!!!!!!! Thank you 19Eddy30! 61wwXqgXNOL._AC_UL320_.jpg
     
    VANDENPLAS, Just Gary and CSPIDY like this.
  4. oldolds
    Joined: Oct 18, 2010
    Posts: 3,680

    oldolds
    Member

    Those big tool catalogs are great after you finally figure out what you want is called!
     
    TerrytheK and The37Kid like this.
  5. cfmvw
    Joined: Aug 24, 2015
    Posts: 1,161

    cfmvw
    Member

    I made a quick one on the lathe once; drilled/tapped for 1/4"-20 and an 82-degree countersink for the particular application, then used a flat-head allen countersunk screw to create the dimple I needed.
     
    The37Kid and dmar836 like this.
  6. chopolds
    Joined: Oct 22, 2001
    Posts: 6,348

    chopolds
    Member
    from howell, nj

    A flathead allen bolt, tightened into an oversize washer (or 2 for depth) does the job, in a pinch.
     
    The37Kid, williebill and Johnny Gee like this.
  7. Super Streak
    Joined: Nov 22, 2011
    Posts: 316

    Super Streak
    Member
    from Florida

    Try www.browntool.com They're an aviation tool supply company in Oklahoma City 800 587 3883
     
    warbird1 and The37Kid like this.
  8. alchemy
    Joined: Sep 27, 2002
    Posts: 22,933

    alchemy
    ALLIANCE MEMBER

    Many times I’ve used the screw that I want to use, and tap it with a hammer into the steel, backed up by a deep socket. The drilled hole should have the minimal ID hole that the screw will go into because it will open up a bit while countersinking.
     
    RICH B likes this.
  9. THE FRENCHTOWN FLYER
    Joined: Jun 6, 2007
    Posts: 6,150

    THE FRENCHTOWN FLYER
    Member
    from FRENCHTOWN

    I've made dimples with
    a hydraulic press
    a manual press
    a tarp grommet tool
    a drill press
    a hammer and socket
    a modified electrical knockout tool
    You can dress a male dimple tool by grinding round stock in a drill press or just use a ball bearing and a hammer. sr_074.jpg sr_075.jpg
     
  10. mamllc
    Joined: Aug 26, 2008
    Posts: 235

    mamllc
    Member

    I recently needed some conical washers. Turned some s**** in the lathe and then to the press. Started with 5/16 x 1-1/4 stainless fender washers. IMG_5904.JPG
     
  11. stinkity stoink
    Joined: Apr 25, 2005
    Posts: 241

    stinkity stoink
    Member
    from new jersey

  12. dirt car
    Joined: Jun 26, 2010
    Posts: 1,671

    dirt car
    Member
    from nebraska

    Using a threaded rod coupling nut & the appropriate flat head machine screw counter sink one end of coupling nut to use as the shaping die, insert & tighten the flathead screw to create the dimple as needed, the coupling nut should provide enough length to secure it in a vise to provide sufficient cranking torque, can also with care be used as a hammer die.
     

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