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Technical Syncros

Discussion in 'The Hokey Ass Message Board' started by johnfin, Dec 19, 2025 at 8:50 PM.

  1. johnfin
    Joined: Apr 11, 2008
    Posts: 275

    johnfin
    Member
    from Florida

    Why are they usually made of br***?
     
    chryslerfan55 likes this.
  2. Br*** is a softer metal and it will take the wear when you engage the sychro therefore saving the gear. Cheaper to replace sychro rings than gears.
     
  3. roadsterlines
    Joined: Jul 4, 2021
    Posts: 907

    roadsterlines

    In that particular application, I guess the synchro's br***/bronze (or whatever it is) wears better against the steel (some kind of steel) cones and the steel cones wear better against the br***/bronze. Steel synchros against steel cones might destroy each other? and be very noisy in the process?
     
    warhorseracing likes this.
  4. CSPIDY
    Joined: Nov 15, 2020
    Posts: 970

    CSPIDY
    ALLIANCE MEMBER

    Br*** is less expensive than 14 karat gold
     
  5. '29 Gizmo
    Joined: Nov 6, 2022
    Posts: 1,182

    '29 Gizmo
    Member
    from UK

    Best combination of wear resistance, friction coefficient and lubrication retention. Same reason its used for bearings.
     
  6. KenC
    Joined: Sep 14, 2006
    Posts: 1,146

    KenC
    Member

    My guess? Probably due to the ease of machining the wear and working surfaces coupled with long life.

    The inner female cone surface is carefully shaped to slip and not slip at the right times, lots of little grooves.

    Probably hard to do with other metals/alloys. And if steel they would wear into the more expensive parts, main drive gear and other gears.
     
  7. jaracer
    Joined: Oct 4, 2008
    Posts: 3,055

    jaracer
    ALLIANCE MEMBER

    The br*** rings are cone clutches that speed up or slow down the gear selected so that you can shift with no clash. The teeth on the rings prevent the shift until the selected gear is turning the exact speed as the main shaft. I think br*** was chosen for it's wear resistance in this application. You could probably use some type of clutch material, but bonding might be difficult. I think I have seen some plate type syncronizers that do use clutch material. Chrysler used the plate type syncronizer in their early transmissions.
     
    TCTND likes this.
  8. TCTND
    Joined: Dec 27, 2019
    Posts: 755

    TCTND
    Member

    Syncro is essentially a friction clutch. If made of steel there would be a high likelihood of galling when engaging the gear. Br*** is a dissimilar metal which makes that unlikely, and presumably has the desired amount of friction to do the job.
     

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