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TECH: Build a Pressure Bleeder for One-Man Brake Bleeding

Discussion in 'The Hokey Ass Message Board' started by burger, Jan 26, 2006.

  1. burger
    Joined: Sep 19, 2002
    Posts: 2,383

    burger
    Member

    Here's a garage tool that you'll wonder how you ever did without, especially considering how easy and cheap it is to make.

    What I made is a pressure bleeder that allows for flawless one-man brake bleeding. Gone is the need to drag your less-than-enthusiastic wife into the garage for an agravating twenty minutes of "are we done yet?"

    The construction is simple and should be evident from the photos. First, I made the base from 3/8 aluminum. The material nor the thickness of the stock are important; what's important is to make sure that the peice is large enough to cover the top of your master cylinder.

    Next, I eyeballed a location for a 1/4 NPT tapped hole. On my design, I placed the hole so that it was soley on top of the front reservoir and then would be soley on top of the rear reservoir when flipped around.

    With the 1/4 NPT hole made, the next step is to arrange some combination of pipe fittings and a regulator such that you'll be able to bring approximately 5 PSI of air in from your compressor. My plumbing is a bit more complicated than needed; it's made so that I can switch the regulator between the pressure bleeder and my paint gun.

    Lastly, you're going to need to make a gasket to seal the bleeder to your master cylinder. I made mine from the common gasket paper that's available in rolls at auto parts stores (even Pep Boys).

    That's it!

    Use is pretty easy. Align the 1/4 NPT hole over the reservoir to be bled and clamp the bleeder to the master cylinder using two C-clamps... nothing fancy here. Adjust the regulator down to approximately 5 PSI.

    Start bleeding at the furthest wheel from the reservoir. Slide a length of clear tubing over the end of the bleeder screw and loosen up the bleeder screw. Keep an eye out for bubbles. When the bubbles stop, tighten up the bleeder screw and move on to the next wheel.

    I like to top off the reservoir with brake fluid between wheels. If you're not carefull it's pretty easy to run the reservoir dry.

    There you go... a rock solid brake pedal in about ten minutes!


    Ed
     

    Attached Files:

  2. Flathead Youngin'
    Joined: Jan 10, 2005
    Posts: 3,666

    Flathead Youngin'
    Member

    that's pretty cool.....

    i used the little cheapo one man from autozone....works good but you still have to run back and forth

    i like the idea of using pressure....would work good for flushing the system too..

    question.....do you hold the top on the master cylinder with a C clamp. or what....i'm not sure i understand......:rolleyes:
     
  3. 53sled
    Joined: Jul 5, 2005
    Posts: 5,817

    53sled
    Member
    from KCMO

    My friend had a store bought one that you use your tire air pressure on, so its mobile! It had a couple different tops and various clamps. it was cool
     
  4. Mutt
    Joined: Feb 6, 2003
    Posts: 3,218

    Mutt
    Member

    Good tech. If you glue a piece of rubber to cover the plate, with an opening for the air, you will have a universal gasket.


    Thanks


    Mutt
     
  5. modernbeat
    Joined: Jul 2, 2001
    Posts: 1,310

    modernbeat
    Member
    from Dallas, TX

  6. a/fxcomet
    Joined: Mar 31, 2001
    Posts: 554

    a/fxcomet
    Member
    from Eugene, OR

    I used steel plate, probably 5/16" thick and just used a male hose fitting and regulated shop air. I went to the local hardware store and bought some rubber gasket material. It was about a 6"x6" square. I found it in the plumbing department. Hold it onto the m/c with a large c clamp.
     
  7. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Good tech!!
    How about adding a tank into the path...then you could have a quart or two of fluid and make a complete p***...plus, you could make a SECOND tank routed to just a pipe fitting and have a pressure-preluber for engines that could also be used to detect the problem area in engines with low oil pressure...
    probably a quick p*** through the s**** section of the junkyard would provide a tank or two with pipe thread openings.
     
  8. kenagain
    Joined: Dec 15, 2005
    Posts: 820

    kenagain
    Member
    from so cal

    fng guy here just my two cents worth used a pressure sprayer one quart size with nozzle cut off with brake fluid in it and flushed n filled while bleeding no chance of running out of fluid
     
  9. burger
    Joined: Sep 19, 2002
    Posts: 2,383

    burger
    Member

    Guys,

    Thanks for the ideas on making this thing work better by using a pressure sprayer and/or fluid reservoirs, but I think you might be missing the point...

    This setup was made in about ten minutes using s**** metal and fittings I already had in the garage. Nary a trip was made to the hardware store and/or junkyard, nor was a single dollar spent.

    Did I mention it works GREAT? Just top of the master cylinder between brakes and you're set.

    There's no reason to overthink this!



    Thanks just the same for your interest and feedback!
    Ed

    PS- Someone asked how I hold this down to the master cylinder. The answer is two C-clamps.
     
  10. 51 MERC-CT
    Joined: Apr 5, 2005
    Posts: 1,594

    51 MERC-CT
    Member

    Did the same thing many years ago but only with the old metal spray can we used to have.:) :)
     
  11. HemiRambler
    Joined: Aug 26, 2005
    Posts: 4,207

    HemiRambler
    Member

    Speaking of LOW EFFORT - LOW BUCK bleeder tricks - here's one of mine - I grabbed a LARGE syringe and a piece of clear tubing - I loosened a bleeder, hooked up the hose and then used it to bleed with - worked great - took 10 seconds to make and actually works pretty good considering I have a power bleeder and grab for the syringe instead!!! It DOES take quite a bit of force to pull the fluid through, but with a little patience it does work good.

     
  12. Jeff Norwell
    Joined: Aug 20, 2003
    Posts: 15,306

    Jeff Norwell
    MODERATOR
    Staff Member

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