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TECH: Roadster type Windshield from scratch

Discussion in 'The Hokey Ass Message Board' started by Empire32, Mar 13, 2007.

  1. Empire32
    Joined: Jan 16, 2002
    Posts: 874

    Empire32
    Member
    from FRANCE

    You've maybe already saw my project here (if not: http://www.jalopyjournal.com/forum/showthread.php?t=99260&showall=1).
    My english is really bad, but I hope you will enjoy this Tech post.

    I started with a PU body, cut the roof, and used it to make the rear section.
    But the winshield pillars was straight and, for my modified project, a roadster style windshield was necessary.
    As my body is a 30's french Citroen, roadster post and stanchions wasn't available or extremly rare.
    So, I decided to make it myself.

    First, I cut the pillars with a hole saw, and welded a tube piece to start to create a "stanchion"
    Using another tube, a little bit smaller, just ok to slide in the stanchion, I welded on it another tube, to create the main part of the post.
    of course, this structure was to thin, and started to make a better shape with sheetmetal.

    [​IMG]

    I welded 2 piece of sheetmetal, and finished to weld a third one to "box" the post.

    [​IMG]

    the I "caped" the tube section with a hole saw leftover



    [​IMG]

    [​IMG]

    Same action on the stanchion side

    [​IMG]

    Using tube sections and metal tab welded together, I made two "brackets" to attach the winshield frame (the original winshield frame of the PU body) to my new posts.

    [​IMG]

    [​IMG]

    And Voilà !
    After making a hole on the caped faces, the posts can be bolted on the stanchions.
    I just need now to finish it, smooth it and later send them to the chrome shop. Need also to by the good bolt, nuts and washer, the one on the pics are temporary.

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  2. bct
    Joined: Apr 4, 2005
    Posts: 3,180

    bct
    Member

  3. Royalshifter
    Joined: May 29, 2005
    Posts: 15,760

    Royalshifter
    Moderator
    from California

    That is looking great.
     
  4. Anderson
    Joined: Jan 27, 2003
    Posts: 7,552

    Anderson
    Member

    Awesome!!!

    So many people get lazy and leave the factory posts. This looks so much better.
     
  5. re49
    Joined: Jun 7, 2003
    Posts: 196

    re49
    Member

    Looks good. And, your English is better than a lot of 'mericuns on here.
     
  6. dodgerodder
    Joined: Feb 15, 2005
    Posts: 1,943

    dodgerodder
    Member

    Very cool solution, looks great!
     
  7. GARY?
    Joined: Aug 15, 2005
    Posts: 1,631

    GARY?
    Member

    viva la france!!!
    I like it. Thanks for posting.
    and screw Lance Armstrong.
     
  8. Empire32
    Joined: Jan 16, 2002
    Posts: 874

    Empire32
    Member
    from FRANCE

  9. i love seeing originality and desgin in builds, great ingenuity.
     
  10. Nice work..............Cool car
     
  11. Great job - ingenious engineering - nice angle on the windshield - very cool looking roadster. I'll bet a neat Hot Rod like yours really turns heads over there - it would here for sure. Do some more pics when you get it on the road.
     
  12. Nice out of the box thinking, the end result is very nice. Your english is fine with the related pictures.
     
  13. LasVegasDirtyBird
    Joined: Feb 13, 2007
    Posts: 50

    LasVegasDirtyBird
    Member
    from las vegas

    that looks SOOOO good. you definatly planned that out well...
     
  14. TagMan
    Joined: Dec 12, 2002
    Posts: 6,338

    TagMan
    ALLIANCE MEMBER

    Great English and great workmanship, but "screw Lance Armstrong"? That's just wrong !! :D
     
  15. silent rick
    Joined: Nov 7, 2002
    Posts: 5,582

    silent rick
    Member

    the modified is looking good etienne. we met at hrcc garage days swap meet last year. looks like you'll be in town again for this years swap.
     
  16. pitman
    Joined: May 14, 2006
    Posts: 5,148

    pitman

    C'est une voiture belle!
     
  17. Pure art!
    Definitely one for the archives.
     
  18. Rand Man
    Joined: Aug 23, 2004
    Posts: 5,295

    Rand Man
    Member

    That thing is taking shape. I saw some of your first post on this car and I didn't think it could turn out so well. Good job.
     
  19. cretin
    Joined: Oct 10, 2006
    Posts: 3,059

    cretin
    Member

    hey some french guy told me that chopping a top in france is illegal, is that true?
     
  20. KIRK
    Joined: Nov 17, 2005
    Posts: 384

    KIRK
    Member

    Nice job. Good to see all your hard work and engineering really paid off.
     
  21. AHotRod
    Joined: Jul 27, 2001
    Posts: 12,290

    AHotRod
    Member

    Brilliant idea, it looks great.
    Thanks for sharing the post and photos with us.
     
  22. Empire32
    Joined: Jan 16, 2002
    Posts: 874

    Empire32
    Member
    from FRANCE

    Yes, that's true, any modification on a car is illegal. So, this car will be illegal, a little bit :)
     
  23. Empire32
    Joined: Jan 16, 2002
    Posts: 874

    Empire32
    Member
    from FRANCE

  24. theccrider
    Joined: Jul 31, 2008
    Posts: 11

    theccrider
    Member

    Yes, cuz when the enimy comes accross the border the hands can't go high enuf for them to see
     
  25. carcrazyjohn
    Joined: Apr 16, 2008
    Posts: 4,841

    carcrazyjohn
    Member
    from trevose pa

    I love seeing a scratch Built rod. I like it. Great job on the posts, Keep up the good work.
     
  26. striper
    Joined: Mar 22, 2005
    Posts: 4,498

    striper
    Member

    2 year old thread
     
  27. dirt t
    Joined: Mar 20, 2007
    Posts: 5,364

    dirt t
    ALLIANCE MEMBER
    1. HAMB Old Farts' Club

    Thats what hotroding is all about. Cool
     

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