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Projects The Kays Coupe

Discussion in 'Traditional Hot Rods' started by BigJoeArt, Aug 25, 2025.

  1. atch
    Joined: Sep 3, 2002
    Posts: 6,392

    atch
    Member

    No matter how cool the chop looks, if that were my arm sticking out of that back window I'm afraid my claustrophobia would have me either unconscious or dead of a heart attack.

    [​IMG]
     
    enloe, Okie Pete, porkshop and 3 others like this.
  2. Tim
    Joined: Mar 2, 2001
    Posts: 20,249

    Tim
    Member
    from KCMO

    Have to leave the top insert out when you go for a ride ;)
     
    -Brent-, Outback, porkshop and 2 others like this.
  3. How did you arrange for David Letterman to help with the build? F7162C3E-0D12-47A4-95AF-484F84A28920.jpeg
     
    enloe, Outback, Okie Pete and 8 others like this.
  4. Rocky
    Joined: Mar 3, 2001
    Posts: 17,625

    Rocky
    Classified Editor

    Just read the entire thread. Love it!!! I had a lotta fun building my 5 window too. BTW, are you gonna run a rear panhard bar? I think I'll build one for my coupe this winter
     
  5. BigJoeArt
    Joined: Dec 12, 2011
    Posts: 970

    BigJoeArt
    Member

    yeah, the plan is a rear panhard, and a front one too ('cause cross steer)
     
    chryslerfan55, porkshop and Tim like this.
  6. coupe33
    Joined: Nov 23, 2004
    Posts: 683

    coupe33
    Member

    I like the coupe but here I could never p*** inspection now needs a 7 inch windshield! Still working on mine after 10 years.
     
  7. Tim
    Joined: Mar 2, 2001
    Posts: 20,249

    Tim
    Member
    from KCMO

    They never said the windshield has to be 7” perpendicular from the ground! Lean it back, chop it hard, and leave the windshield frame
    Off when it gets measured lol
     
  8. LOL!!:D
     
    chryslerfan55 and porkshop like this.
  9. coupe33
    Joined: Nov 23, 2004
    Posts: 683

    coupe33
    Member

    The coupe has the windshield at 45 degrees but the gl*** is still short by 1/2 inch.
     
    chryslerfan55 and porkshop like this.
  10. redzula
    Joined: Jul 6, 2011
    Posts: 1,297

    redzula
    Member


    Already doing wheelies.

    Any updates?
     
    chryslerfan55 likes this.
  11. Austin kays
    Joined: Jul 24, 2016
    Posts: 719

    Austin kays
    Member

    @redzula yeah we’ve got the ch***is just about finished up. A friend from KC offered to sandblast and primer so tryin to get that lined up for the upcoming weekend
     
  12. BigJoeArt
    Joined: Dec 12, 2011
    Posts: 970

    BigJoeArt
    Member

    Well its been more than a couple weeks, and I finally decided I was sick of it sitting around, so I got to work.

    [​IMG]

    We got the frame dis***embled and blown apart so I could flip it around and weld it up.

    [​IMG]

    I think I welded like 100+ holes in the framerails. We made a bunch of patches, and fixed a bunch of dents and pitted spots.

    [​IMG]

    I made a trans mount before we took it apart, and I figured it really needed more bracing, so I made some tubes to connect it to the rear radius rod crossmember.

    [​IMG]

    but then I was trying to figure out how to fix the hacked center of the X member (cut to fit the T5) and decided it would be easier, and stronger, to make it fully tubular.

    [​IMG]

    with that sorted, I stuck it back together to sort out the panhard bars.

    [​IMG]

    It was a trick to get the rear panhard wedged between the rear spring, and the rearend cover.

    [​IMG]

    Once I took it back apart I made the rearend side double shear.

    [​IMG]

    While it was apart I also finished and welded the other side brace of the x member.

    [​IMG]

    [​IMG]

    I also snuck a front panhard bar into the mix, and boy, this one was a trick. It had to fit in an impossibly small space, but once I made the bracket curved to go on the other side of the bar, It worked perfectly.

    (you can also see here the C-notches I added in the front)

    [​IMG]

    And YES. the bar should be flat.

    It is, once weight is on it.
    I used a wide ratchet strap to compress the front end, and get it close to ride height, so I could check clearance with the steering drag link, and the axle.

    It fits, just barely.

    So then, I just had to brace it.

    [​IMG]

    and make it look pretty

    [​IMG]

    And of course I took a shot of the whole ch***is together for the last time.

    [​IMG]

    The frame is now over at Austin's place, and the next time you see it, it will probably have paint on it.

    till next time!
     
    porkshop, J.Ukrop, Bugguts and 19 others like this.
  13. Deutscher
    Joined: Nov 12, 2024
    Posts: 223

    Deutscher
    Member
    from Germany

    Wow, awesome.
    Greetings Harald
     
    porkshop, BigJoeArt and osage orange like this.
  14. Tim
    Joined: Mar 2, 2001
    Posts: 20,249

    Tim
    Member
    from KCMO

    Lot of creative problem solving goes into one of these. Looks great guys. Joey I’m curious how much room you’ve got on bolt head to the back side of the axle on the pan hard mount. Looks like it would tap the axle once weight is on the spring but I know it doesn’t.

    Was thinking a ****on head Allen might get
    You an extra bit of room if you needed it.

    Cant wait to see it painted and it go back together again
     
  15. BigJoeArt
    Joined: Dec 12, 2011
    Posts: 970

    BigJoeArt
    Member

    Yupp. It's got plenty of room. The axle is also super constrained in its movement, so it can only move in a narrow arc. And the axle will actually be almost even with the bolt at ride height.
     
  16. redzula
    Joined: Jul 6, 2011
    Posts: 1,297

    redzula
    Member

    I see what Tim sees in that one picture it does look like they want to occupy the same space. If you checked it and your happy with it then carry on and get this thing cruising already. Lol.
     
    porkshop likes this.
  17. Tim
    Joined: Mar 2, 2001
    Posts: 20,249

    Tim
    Member
    from KCMO

    Ch***is shots are the worst for making things look like they are somewhere they aren’t if the photo isn’t specifically taken to show that.

    Looking at the shape of the pan hard bracket it reminded me of a shoe horn, kinda suiting given the job it’s doing!
     
    Last edited: Nov 30, 2025 at 9:23 PM
    porkshop likes this.
  18. AHotRod
    Joined: Jul 27, 2001
    Posts: 12,338

    AHotRod
    Member

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