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Projects Vail, Conkling & Shosie Bros. A/Gas Henry J found, rescue begun!

Discussion in 'The Hokey Ass Message Board' started by Zig Zag Wanderer, Dec 17, 2009.

  1. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    [​IMG]

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    new 31 spline Dutchman Motorsports axles were ordered for the '61 Olds rear and the housing was blasted & sent off to Josh over at Trick Ch***is (608 312-8469) in Clinton Wi to be narrowed to a 57" overall width. we centered the housing so we had to specify equal-length axles. we got top notch service from both Trick Ch***is and Dutchman and we highly recommend both.

    the wooden furring strip is the length of the upper leg of the ladder bar and was used to plot the lay of the bar.

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    here is the full-size template we used to plot ladder bar geometry. trig is not my strong point so this was an important tool in their construction.

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  2. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    those are 3/4" heims at the front and 1/2" clevises at the back. bars are around 55" length
     
  3. Von Hartmann
    Joined: Nov 21, 2006
    Posts: 988

    Von Hartmann
    Member

    Holy ****! those ladder bars are wicked man.

    I still have to visit you guys and check this thing out. My J shouldn't be too far off from running again. I'm thinking I'll drive it up and visit you guys when it returns to the street.
     
  4. claymore
    Joined: Feb 21, 2009
    Posts: 896

    claymore
    BANNED

    Can't tell if it just the angle of the photo or what but it sure looks in this photo that the end of the ladder bar is below the scrub line.

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  5. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    ---------------- Now playing: DMZ - First Time via FoxyTunes

    in this photo the front of the ladder bar is not yet attached to the crossmember and is laying on the floor
     
  6. bigolds
    Joined: Oct 27, 2006
    Posts: 883

    bigolds
    Member

    Great thread...lovin' the build and can't wait too see more!!!! Thanks !!!!
     
  7. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    [​IMG]

    before i describe what we did with the rear springs, let me preface by saying that the result is a work in progress, due mostly to a miscalculation on my part...hey, i'm allowed at least one, right? i knew that the rule of thumb for cutting springs was that; you cut a spring in half you double it's rate, right?

    wrong...that works, for coils...but not leafs. we needed more leafs in the pack than what we had.

    a lot of the mid '60's g***ers ran 1/4 elliptic springs in back with a relatively long ladder bar. the 1/4 elliptics gave the advantage of having a fully-floated suspension that was located only by the radius rod (ladder bar) and typically a panhard rod, and perhaps watts linkage to locate the axle laterally. remember that coil-overs were just starting to be used and were not really typical until the very end of the '60's. the "vision" we see for the car is to try to keep everything on this car to be typical of a c/gas car already in evolution in the post 1968 to 1970 or so rulebook period. the rear suspension like this would essentially be kind of a holdover from a circa 1965-6 build and more limited tire science of that era (hence the long ladder bars); but still be evolving with other improved aspects (i.e. clutch-flite, brakeless front end, etc).

    we cut stock Henry J springs to build this setup, and the mounting plates are modified Henry J parts as well...not much waste on this car...a lot of s**** gets recycled into something else.

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    Last edited: Mar 25, 2010
    kidcampbell71 likes this.
  8. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    [​IMG]

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    we ended up ordering a panhard rod from S & W Race Cars. i dont think we could have put a kit together to build it any cheaper than the $49.95 it cost.

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    we adapted a '59-'84 chevy trans rear mount to the Winters tailshaft housing with a simple 5/16" thick steel plate with countersunk allen-head capscrews. Alex built a super-solid center crossmember, with k-legs angling forward, outof 2 x 3 steel tube. this will also serve as the anchor point of the ladder bars. a second, round tube trans crossmember will be made to bolt to '55-'57 chevy manual trans mid-mounts bolted to the ****tershield. the reason for this is to alleviate the strain on the aluminum Winters front pump cover plate-snout piece.
     
  9. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    [​IMG]

    nuthin' like carving on brand new parts to make 'em fit together!

    ...though that's not exactly true... Charlie at Winters said that the front pump cover plate was new-old-stock and had been laying around in inventory for over 35 years!

    the problem was that the front pump cover plate had the Chrysler a-833 4-speed bolt pattern and pilot register on it, which would not fit our snazzy new Lakewood Chevy ****tershield. i carted them off to shcool in hopes of attempting to mate them together there...but a newfound friend at school, Vic, took pity on me trying to scrounge around for tooling to try to get it done there. Vic and i took a field trip to his home shop, where he has a fine little machine shop, and more importantly, a nicer boring head for doing the job on ONE of his TWO Bridgeport series II vertical mills. the decision was arrived at to modify the more "common" (meaning replaceable, or fixable if we ****ed it up), and that meant whittling (boring the register hole to the Chrysler size) on the Lakewood ****tershield. we needed to hold about a .001 fit as well. luckily, it went real smooth. Vic, thanks a heap. you are a machine god. while we were at it, we also punched the Chrysler 4-speed pattern into it as well
     
    Last edited: Mar 25, 2010
  10. Scottrodsllc
    Joined: Dec 13, 2009
    Posts: 232

    Scottrodsllc
    Member
    from ohio

    Very nice work!!

    Scott/ScottRodscustom.com
     
  11. Relic Stew
    Joined: Apr 17, 2005
    Posts: 1,242

    Relic Stew
    Member
    from Wisconsin

    Actually, you were right that reducing the length increases the rate, and, a quarter elliptic has half the rate of a semi-elliptic. Sometimes theory doesn't quite hold up to actual practice.

    If the mounting location is different, it will support a different percentage of the cars weight, affecting the required rate.

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    Last edited: Mar 25, 2010
  12. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    thanks Relic Stew, as always i can count on you for dishing the real dirt on good, solid engineering practices. we could always use your input for this build; you still coming over to oversee and inspect on saturday around 9am?
     
  13. violet springs
    Joined: Apr 2, 2006
    Posts: 389

    violet springs
    Member

    Great build, keep the updates coming.
     
  14. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    [​IMG]

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    here we have the ladder bars attached to the center k-member. note that we had to angle them slightly towards the center in order to clear the bracket plates used to mount the 1/4 elliptic springs. we will mount the driveshaft loop attached to tabs on the top leg of the ladder bars
     
  15. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    [​IMG]

    here is the first look we had from ground level outside the car of the ladder bars

    now onto mounting the springs...as i said, this is a work in progress and may change, as the ride height is too low in the rear and the springs too soft

    we first made a drawing of what we had in mind for an adjustable bracket.

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    then we put it into practice....

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    and initially we tried this position for the shackle hanger portion...

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    then we clamped the springs into place

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  16. PBRmeASAP
    Joined: Aug 26, 2002
    Posts: 6,893

    PBRmeASAP
    Member

    Keep it up...looking forward to seeing this in person...
     
  17. bobwop
    Joined: Jan 13, 2008
    Posts: 6,135

    bobwop
    ALLIANCE MEMBER
    from Arley, AL

    nice work Dan. Say hello to Alex and Chuck for me
     
  18. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    tacked, reinforced, and in place...

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    the ride height was too low so we blocked it up temporarily, until we fix it. we then stood back and admired the view...

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    kidcampbell71 likes this.
  19. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    thanks Bob, will do. PBRmeASAP, any time you wanna see it let me know.
     
  20. violet springs
    Joined: Apr 2, 2006
    Posts: 389

    violet springs
    Member

    I really like your build and I am not trying to be critical, but I noticed that the front mounts for the ladder bars look to be 1/8" thick, You might want to go with something thicker. I would make them from 3/16" or 1/4" thick material. The intersect point on ladder bar is a high stress area.
     
  21. WillysRule
    Joined: Feb 22, 2007
    Posts: 799

    WillysRule
    Member
    from Central FL

    Awesome build. I really like how you're taking the time to get the stance just right. The bracketry on the rear suspension is really trick.
     
  22. Larry Vail
    Joined: Jan 8, 2010
    Posts: 3

    Larry Vail
    Member

    looking real good, kep up the good work
     
  23. Larry Vail
    Joined: Jan 8, 2010
    Posts: 3

    Larry Vail
    Member

    Sorry for the miss spell
     
  24. Clik
    Joined: Jul 1, 2009
    Posts: 1,969

    Clik
    Member

    Hey! There's a Henry J site in the Community section now.
     
  25. bobwop
    Joined: Jan 13, 2008
    Posts: 6,135

    bobwop
    ALLIANCE MEMBER
    from Arley, AL

  26. Royalshifter
    Joined: May 29, 2005
    Posts: 16,002

    Royalshifter
    Moderator
    from California

    You gave it a shot and my hat is off to you........is he putting the 4x4 ch***is back under it?
     
  27. ****, I lusted after that car since before I could read. Serious, dad had a Hot Rod from teh 60s witht eh car in it. It should be properly restored.
     
  28. gear jammer
    Joined: Sep 22, 2004
    Posts: 340

    gear jammer
    Member
    from tucson az

    Nice work on the rear suspension, Im surprised with so few leafs Its holding the car up okay, I built a similar set up for my 31 chevy g***er using the stock springs and had to keep adding leafs until finally I got it to stay at the correct ride height and not be too bouncy, and keep the tires of the fender, total 14 leafs each side, Im curious as to what are you going to use for a clutch? Ive tried a couple clutches now and nothing seems strong enough, Im running blown poncho and a clutch turbo, there is no room for a twin disc, Nice work!
     
  29. badnews 31
    Joined: Jul 3, 2007
    Posts: 111

    badnews 31
    Member

    very nice work,sorry to hear the owner has no idea on the importance on keeping it period.you did your best man you should be proud any way
     
  30. Zig Zag Wanderer
    Joined: Jul 6, 2007
    Posts: 563

    Zig Zag Wanderer
    Member

    thanks for the kind words Bob, Royal & Tman

    on one hand i just feel like i have thrown 6 months away and let a lot of people down....

    but i do see the silver lining. i got my chops back, and i learned a **** of a lot about what to do and what not to do; and i can apply a ton of it to my own Henry J when i get rolling on it in a couple of years (gotta finish school & find gainful employment in the machine trades first)


    gear jammer, the plan was for a Ram-etallic Ram disc and their Compe***ion series borg & beck pressure plate (#414)

    about the springs, we ended up with 7 leafs in each spring pack and it perhaps could have used one more. i wanted to use 90-10 shocks on the rear to prevent too much squat on the line
     
    Last edited: Jan 14, 2011

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