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When is Billet cool? Part IV

Discussion in 'The Hokey Ass Message Board' started by metalshapes, Nov 3, 2009.

  1. metalshapes
    Joined: Nov 18, 2002
    Posts: 11,130

    metalshapes
    Member

    Nope... Still not cool... :D

    But I needed a bracket to hold two fuel pressure regulators near the carb on my '28 Roadster.

    So I put a piece of aluminum on my Bridgeport.

    [​IMG]

    ( after a some measuring, cutting and trying out templates, etc...)

    First couple of cuts.

    [​IMG]

    [​IMG]

    After the rotary table I did the straight cuts, and I drilled the lightening holes.

    [​IMG]
     
  2. carcrazyjohn
    Joined: Apr 16, 2008
    Posts: 4,841

    carcrazyjohn
    Member
    from trevose pa

    When you build it yourself ,Only exception
     
  3. metalshapes
    Joined: Nov 18, 2002
    Posts: 11,130

    metalshapes
    Member

    OK... This pic is kinda fuzzy.

    But it shows the mounting points for the bracket.

    1/2" round, 1" long, drilled and tapped with 1/4" thread, rounded off on one end.

    Welded to a piece of aluminum to space it 3/8" away from the bracket.

    [​IMG]

    Test fit the regulators, after the mounting points were welded on.

    [​IMG]
     
  4. metalshapes
    Joined: Nov 18, 2002
    Posts: 11,130

    metalshapes
    Member

    On the car, with all the hoses on the regulators.

    [​IMG]

    [​IMG]


    Last pic...

    I thought it stood out a bit to much, so I ran one of the crank case vent hoses over the top of it.

    Much better... :)

    [​IMG]
     
  5. temper_mental
    Joined: Oct 22, 2006
    Posts: 2,717

    temper_mental
    Member
    from Texas

    Why not make it out of steel?
     
  6. metalshapes
    Joined: Nov 18, 2002
    Posts: 11,130

    metalshapes
    Member

    Yeah, I could have done that too.

    But it was a lot of fun to make it out of aluminum...
     
  7. il Revrunde
    Joined: Jun 22, 2005
    Posts: 224

    il Revrunde
    Member

    Take it off the car over the winter and leave it on the back porch. It'll oxidize and then it'll be cool. Nice work, though.
     
  8. That's pretty goddam slick, the way it "becomes" part of the support rod. Nice job!
     
  9. 39 All Ford
    Joined: Sep 15, 2008
    Posts: 1,530

    39 All Ford
    Member
    from Benton AR

    How about painting it with some zinc-chromate primer, so it looks like some old aircraft part?

    I like the part you made, but it would look more at home on your car if it were GREEN... :D
     
  10. metalshapes
    Joined: Nov 18, 2002
    Posts: 11,130

    metalshapes
    Member

  11. 2-TONED
    Joined: Jan 31, 2005
    Posts: 1,681

    2-TONED
    Member

    NICE!
    dont stop there man its lonely make more pieces like that on that engine.
    WHY cause its KOOL & you can!!
     
  12. lostforawhile
    Joined: Mar 23, 2008
    Posts: 4,159

    lostforawhile
    Member

    really good thread, I hate the fact that billet became a dirty word, blame that one on the chinese and their catalog parts. I make all kinds of this stuff myself, made everything on my off topic setup one piece at a time. I have never mastered the art of using the rotary table to make the curved cuts though.
     
  13. lostforawhile
    Joined: Mar 23, 2008
    Posts: 4,159

    lostforawhile
    Member

    I'm going to do my entire manifold like that, I did a few pieces and I love the look.
     
  14. Cruiser
    Joined: May 29, 2006
    Posts: 2,240

    Cruiser
    Member

    medalshapes - I used Big Al's brake and throttle pedals on my old '41 Ford and they were 100% billet aluminum. Well, I couldn't have that look on a cool kustom, so I took them apart and had them powdered coated black and no one ever knew the difference.


    CRUISER :cool:
     
  15. Mengestwinspeedshop
    Joined: Sep 27, 2008
    Posts: 42

    Mengestwinspeedshop
    Member
    from Santa Rosa

    that looks bad ***, especially with that supercharger!
     
  16. Dragons
    Joined: Oct 28, 2009
    Posts: 116

    Dragons
    BANNED
    from Topock,AZ

    Looks like great work. A little paint or powder will make it not "billit looking", yet still show off quality work/design.
     
  17. metalshapes
    Joined: Nov 18, 2002
    Posts: 11,130

    metalshapes
    Member

    What I did to set it apart from the typical '80s bubblewrap billet that I do not like at all, was to file and sand every edge and corner.

    That way, the mill is only one step in the process.

    Like the bandsaw was too ( and my trusty old hacksaw for parts of it, I broke the bandsaw blade and didnt feel like repairing it right away...), and the welder.


    I just realised that the lightening hole pattern is kinda fitting for the regulators as well.

    That pattern was used by Maserati to lighten the frames on some of their racers.
    And the regulators are off 2 Maserati Bi-Turbo's...

    But that is a coincidence...

    I use that pattern all the time, because I like how it looks. :)
     
    Last edited: Nov 4, 2009
  18. sololobo
    Joined: Aug 23, 2006
    Posts: 8,424

    sololobo
    Member

    That is not what I think of when someone says billet! That is a knock out on a one off piece, not ordered out of a specialties catalog. Congrats on some great craftsmanship!! ~Sololobo~
     
  19. Slimegreeeeeen
    Joined: Jul 1, 2006
    Posts: 1,241

    Slimegreeeeeen
    Member

    billet is cool when it's a crankshaft.
     
  20. Jalopy Jim
    Joined: Aug 3, 2005
    Posts: 1,867

    Jalopy Jim
    Member

    To answer the why not steel.
    For someone like me with only a drill press and hand tool, some times using aluminum is the only way you can make the part, with out consuming way to much time.
    And besides I like the aged aluminum look.
     

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