Register now to get rid of these ads!

Technical Widening a single barrel intake

Discussion in 'The Hokey Ass Message Board' started by Francisco., Feb 17, 2026.

  1. Francisco.
    Joined: Oct 6, 2012
    Posts: 149

    Francisco.
    Member

    I’m in the process of getting my 250 Chevy L6 motor ready to fire & I’ve been wanting to add a 2 barrel carburetor to it but I ain’t exactly got unlimited funds to buy a high dollar intake.

    i see they make an adapter to add a 2bbl carb to a single bbl intake but I’ve heard it’s ineffective much if at all because of the smaller bore on the factory intake.

    has anyone ever drilled the single bore on the intake slightly wider to allow the factory intake to perform better?

    ps looking at the adapter a little closer, it looks like it would need to be remed as well.

    pic of adapter

    IMG_8626.png
     
    Last edited: Feb 17, 2026
  2. HEATHEN
    Joined: Nov 22, 2005
    Posts: 9,097

    HEATHEN
    Member
    from SIDNEY, NY

    Doing something like this, you must be careful to not run into the exhaust heat chamber that surrounds the carburetor opening. Flip the manifold upside down to see what you're up against.
     
  3. Joe H
    Joined: Feb 10, 2008
    Posts: 1,957

    Joe H
    Member

    No, the intake opening is the restriction, adding bigger carb to a small hole won't help. I have a home made three carb intake using three Corvair single barrels you could modify for a two barrel, it bolts on to a stock exhaust manifold. Make you heck of a deal on it!
     
    Tim likes this.
  4. KenC
    Joined: Sep 14, 2006
    Posts: 1,155

    KenC
    Member

    I did one for a flathead Dodge I'm building. Started with a piece of 1" aluminum. Drilled, ground and shaped the 2bbl side then bolted it too the manifold. Ground the taper, deep into the manifold, including breaking into the exhaust chamber. Not a problem as I won't be using exhaust heat, so I filled the chamber with epoxy. I'll use a split manifold with the center removed. Maybe add a plate to water heat the intake, maybe not.
     
  5. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,754

    RodStRace
    Member

    The way carbs work is the venturi. The adapter would seem to create another venturi below the carb. It might provide a bit more flow, but not as much as a properly sized opening.
    Figure out how much CFM the engine pumps, and size the carb to match.
    You could do a larger single, a 2 bbl (current dream), more carbs on the log intake or individual throttles on each cylinder. All of it will be time and money.
    First, I'd do initial fire on the stock single. There is enough to worry about on a fresh startup.
    If you feel the need for more breathing after it's running and driving, keep an eye out for something like @Joe H is offering.
    The 250 is a good engine, but mostly suited for low RPM torque and limited top end. It can respond to mods for a higher RPM screamer, but would be more suited for drag or top speed runs in that tune, not street use.
    This page seems to have the basics covered. It might be AI slop, though. It does reference the HAMB as a good resource. ;) Do a few searches here and see what others have done and their results with different intakes and carbs.
    https://www.junkyardmob.com/guides/chevrolet-250-inline-six-engine/
     
  6. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,585

    gimpyshotrods
    ALLIANCE MEMBER

    My Falcon 6 has had its integrated manifold modified to accept a Holley 2300 2-barrel pattern throttle body.
     
  7. 34Phil
    Joined: Sep 12, 2016
    Posts: 759

    34Phil
    Member

    not a lot of wall thickness in the adapter
     
  8. Squablow
    Joined: Apr 26, 2005
    Posts: 18,728

    Squablow
    Member

    You could bolt the adapter up tight to the manifold and then grind them both at the same time, basically port-matching your intake to your adapter, which would give a smoother air transition from one to the other, but I doubt you'll be able to get a much bigger hole in there. Would help a little but, but probably not a ton.

    Was there no factory 2bbl intake for the 250/292 that you could buy? They put those engines in trucks well into the 80's I think. I can't believe they'd be crazy expensive, but I guess I've never looked for one.
     
    lake_harley likes this.
  9. ClayMart
    Joined: Oct 26, 2007
    Posts: 7,932

    ClayMart
    Member

  10. HEATHEN
    Joined: Nov 22, 2005
    Posts: 9,097

    HEATHEN
    Member
    from SIDNEY, NY

    The only 250s that came with a 2 bbl carburetor (Varijet) were the later ones that had a cylinder head with an integral intake manifold, like the Ford Falcon six.
     
    AHotRod and Squablow like this.


  11. ****, I’d attempt this with a drill press, die grinder and a file
     
    Last edited: Feb 18, 2026
  12. Or get creative and build a tri power set up
    IMG_0969.jpeg
     
    Toms Dogs, jimmy six, pvfjr and 3 others like this.
  13. Joe H
    Joined: Feb 10, 2008
    Posts: 1,957

    Joe H
    Member

    The inside of the intake is totally destroyed from the cutting when the fellow added the two barrel in the video above, no way can that be good for air flow. The tri-power one is a much better option, but you need small carburetors. Three factory carbs will use a ton of fuel. I had three Corvair carbs, which would run, but not very well. They had no fuel enrichment circuits, so jet them lean for mileage, or rich for power, you couldn't have both at the same time. Dual Carter W-1's from 1948 Chevrolet 216 engines are just right, they have a great enrichment system and are sized just right for dual usage. The best thing for the inline six is spread the mixture out so all six cylinders get equal amounts of fuel/air. As designed with one carb, the center cylinders run rich, the outer 4 run leaner. It,s not so much the amount of fuel, but how it's distributed. One larger carb won't fix that.
     
    RodStRace, AHotRod and Tim like this.
  14. Joe H
    Joined: Feb 10, 2008
    Posts: 1,957

    Joe H
    Member

    assembling intake.JPG IMG_0961.JPG IMG_0981.JPG IMG_0957.JPG IMG_0978.JPG IMG_1035.JPG IMG_0983.JPG IMG_1639.JPG truck pictures 067.jpg truck pictures 068.jpg Here is how I built my intake using hand tools, drill press and mig welder.
    The blue one is the triple set of Corvair cabs. It was a first attempt, smaller tube, square corners, no heat. The second one uses a little bigger tubing with rounder corners and a 1/2" deep heat chamber under the two carb openings. assembling intake.JPG IMG_0961.JPG IMG_0981.JPG IMG_0957.JPG IMG_0978.JPG IMG_1035.JPG IMG_0983.JPG
     
  15. patsurf
    Joined: Jan 18, 2018
    Posts: 2,851

    patsurf

    that is wonderful work!!
     
    AHotRod likes this.
  16. HEATHEN
    Joined: Nov 22, 2005
    Posts: 9,097

    HEATHEN
    Member
    from SIDNEY, NY

    For anyone considering using multiple Corvair carburetors, Rochester added a fuel enrichment system to them in 1965. The '65-'66 carbs are considered the best.
     
    AHotRod likes this.
  17. carbking
    Joined: Dec 20, 2008
    Posts: 3,999

    carbking
    Member

    Joe - if you wanted to "play" more with your set-up, watch for three Carter type W-0 (zero, not ooh) carburetors that were used on the Jeep. The Jeep carbs would be tagged (if still present) 636s or 636sa. And as Carter stamped a code in the underside of the base, if the tag is missing, look for a stamped code of 505.

    DO NOT TRY TO USE THE CARTER W-0 AFTERMARKET CARBS FOR THE ENGLISH IMPORTS!!! While certainly superior to the original Solex carbs, they do not have the adjustability of the Jeep carbs.

    I posted here several years ago about using the Jeep carbs, but did not post how to identify them. One member found several of the W-0's designed for the English cars, bought them, and found they were a different animal. My apologies to that member. As I had only seen maybe a half dozen of the aftermarket versions in 50 plus years, I never dreamed someone would find three, the miracles of ebay.

    The Jeep carbs used to be quite expensive, but they have come way down in price over the last 15 or so years.

    Jon
     
  18. willys36
    Joined: May 6, 2006
    Posts: 3,316

    willys36
    Member

    I did it on a Chrysler 354 hemi 4bbl manifold to put a bogger carb on it. Used a carb adaptor plate to guide a hole saw using a drill press.
    Fig 7.jpg Fig 8.jpg Fig 10.JPG
     
    Adriatic Machine, 19Eddy30 and CSPIDY like this.
  19. Joe H
    Joined: Feb 10, 2008
    Posts: 1,957

    Joe H
    Member

    I used what I had, the Corvair carbs are 1961 versions and came out of the local high school shop cl*** when it was shut down. When I had them jetted rich, it ran pretty good, but at the drag strip it wasn't any quicker or faster then the stock set up with one Mono-jet carb. With out heat under the carbs, it wasn't the best for cool or cold drives.
     
  20. willys36
    Joined: May 6, 2006
    Posts: 3,316

    willys36
    Member

    I also cast a 180deg aluminum 4bbl intake for the TurboThrift series engines. I made it for a 230cuin engine I put in a '36 Pontiac.
    Intake Manifold.jpg pontiac_3..JPG
     
    David Gersic and 19Eddy30 like this.
  21. carbking
    Joined: Dec 20, 2008
    Posts: 3,999

    carbking
    Member

    The Jeep W-0 carburetors are basically a "little brother" to the W-1 carbs you are currently using, with the Carter metering rod technology.

    Jon
     
  22. Adriatic Machine
    Joined: Jan 26, 2008
    Posts: 1,009

    Adriatic Machine
    ALLIANCE MEMBER

    I would keep looking for a dual intake manifold, or make / modify one like others have done. Inline engines respond well to better fuel distribution, at least mine does.
     

Share This Page

Register now to get rid of these ads!

Archive

Copyright © 1995-2021 The Jalopy Journal: Steal our stuff, we'll kick your teeth in. Terms of Service. Privacy Policy.

Atomic Industry
Forum software by XenForo™ ©2010-2014 XenForo Ltd.